The Goal: A Process of Ongoing Improvement, Third Revised Edition

Home > Other > The Goal: A Process of Ongoing Improvement, Third Revised Edition > Page 38
The Goal: A Process of Ongoing Improvement, Third Revised Edition Page 38

by Eliyahu M. Goldratt

new measurement system."

  "That's right," I smile.

  "Is a new measurement system important for you?"

  "Are you kidding? I don't know of another single thing

  which is as important as that."

  "So if it weren't for Jonah's refusal to continue giving you

  pointed questions, am I right in assuming that you'd be on the

  phone right now, trying to squeeze more hints from him?"

  "Most probably," I admit. "It's certainly important enough."

  "And what about Bob's idea," she continues. "Do you regard

  that as something important?"

  "If he pulls it off it'll be a revolution. It'll guarantee that we

  take a big share of the market. Definitely our problem with get-

  ting more sales will be over."

  "And how much hope do you have that he'll be able to do

  it?"

  "Not much, I'm afraid. Ah. I see your point. Yeah, I would

  have run to Jonah with these questions as well. And the same with

  the issues that Stacey and Ralph have raised, each one of them is

  essential."

  "And how many more things will pop up when you start to

  manage the division?"

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  288

  "You're right, Julie. And Jonah is also right. I felt it today as

  well. When each one of them spelled out their immediate dream

  in such a tangible form, I wondered what mine is. The only thing

  that kept popping into my mind is that I must learn how to man-

  age. But where on earth am I going to find the answer to Jonah's

  question: What are the techniques needed for management? I

  don't know, Julie. What do you think I should do now?"

  "All the people back at the plant owe you a lot," she says,

  stroking my hair. "They're proud of you, and rightfully so.

  You've created quite a team. But this team is going to be broken

  up in two months when we go to the division. Why don't you

  spend the time that's left sitting with them and going over your

  question. They'll have ample time after you're gone to work on

  their problems. Anyhow, it'll be much easier for them to achieve

  what they want to achieve if you have the management tech-

  niques."

  I look at her in silence. Here is my real, true advisor.

  So I've done what my advisor suggested. I gathered them all

  together and explained that if each of them wants to be free to

  concentrate on his pet project the division must be well run, and

  in order for the division to be well run the division manager must

  know what he is doing. And since I, frankly, don't have the foggi-

  est idea of how to run a division they had better put their brains

  to helping me. Thus, we are going to devote the afternoons—

  provided of course that no special emergency comes up—to help

  me analyze how the division should be run.

  I decide to start the meeting with the most naive questions.

  Initially they might think that I've lost all my self confidence, but

  I must expose to them the magnitude of the problem I'm about

  to face. Otherwise I'm going to end up, at best, with some frag-

  mented, vague suggestions.

  "What are the first things I should do when I assume my

  new position?" I ask them.

  They look at each other, and then Bob says, "I'd start by

  visiting Hilton Smyth's plant."

  After the laughter dies, Lou says that I should first meet with

  my staff; "you know most of them but you've never worked

  closely with them."

  "What is the purpose of these meetings?" I innocently ask.

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  289

  If this question had been asked under any other circum-

  stances they would have taken it as a clear indication of a total

  lack of managerial knowledge. As it is they play the game.

  "Basically you should do general fact finding first," Lou an-

  swers.

  "You know," Bob adds, "like where the entrance is, where

  the toilets are . . ."

  "I do think that meeting the people is important," Stacey

  interrupts the laughter. "Financial numbers only reveal a small

  fraction of the picture. You have to find out what the people

  think is going on. What do they see as problems? Where do we

  stand vis-a-vis the clients?"

  "Who has a grudge against whom?" Bob contributes, and

  then in a more serious tone. "You also have to get a sense of the

  local politics."

  "And then?"

  "And then," Bob continues. "I'd probably take a tour of the various production facilities, visit some of the big clients, and

  probably even some suppliers. You've got to get the full picture."

  Maintaining my poker face I ask, "And then?"

  At last I've succeeded to provoke them, since both Stacey and

  Bob answer vehemently, "And then you'll take it from there!"

  How easy it is to give advice when the responsibility is on

  someone else's shoulders. Okay wise guys, it's time to turn the

  table, and in a calm voice I say, "Yes, what you suggested just now

  is the usual line of action one takes when he is told to 'go there

  and fix it.' Let me play it back for you, but in a more schematic

  way. Where are the colored markers?"

  I grab a red marker and turn to the white board.

  "The first step, as you all have pointed out, is fact finding. I

  hold a staff meeting and what do I find? Oh, here we find fact A,"

  and I draw a nice red circle. "And here are three somewhat

  smaller circles. And here is a tiny one and there are two which are

  overlapping. Now let's talk with another manager, this is very

  helpful. You see, this circle, he claims, is not as big as we were led

  to believe. And here, in the left upper corner are two more big-

  gies. Now, someone else reveals to us that some rectangles exist.

  We check, and yes, he's right. Here there is one and here and

  here and here. We're making progress, the picture starts to un-

  fold."

  What they actually see is how the white board is getting the

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  290

  measles. It looks like one of the drawings my kids used to bring

  home from kindergarten.

  I don't think they got the message, they just seem confused;

  so I decide to continue a little more bluntly. "It's about time to

  talk with another manager, we must get a sense of the local poli-

  tics. Oh, this is very interesting, there are also green circles, and

  even some green stars. Here's an unidentified shape—never

  mind, we'll address it later. Now, let's tour the production facili-

  ties, visit clients, and even some suppliers. We're bound to reveal

  many more interesting facts." As I talk the board is filled with

  overlapping shapes.

  "Now that we have the full picture, we can take it from

  here," I finally conclude and put the markers down. "Well?"

  The board looks like a nightmare in Technicolor. I take a

  deep breath and pick up the phone to order more
coffee.

  Nobody says a word, not even Bob.

  "Let's make it less personal," I say after a while. "Suppose that we are a committee that's been given the ungrateful task of

  'find out what's going on.' How do you suggest we should start?"

  They all smile. Somehow pretending that we're a committee

  makes us feel much better. "The safety of being part of a herd," I think to myself; the blame will not be aimed at anyone in particular.

  "Ralph, will you volunteer to describe the committee's ac-

  tions?"

  "They would probably start in the same way—fact finding.

  And as you so vividly demonstrated, they would end up in the

  same colorful ditch. But Alex, is there any other way to start?

  How can you do anything sensible without knowing what's going

  on, without having the data?" Ralph is true to his profession; for

  him, knowing what's going on is equivalent to having the data

  neatly stored in his computer files.

  Bob points to the white board and chuckles, "You call this

  mess knowing what's going on? Alex, come on. We all know that

  this nonsense of fact finding will continue until our committee

  runs out of ideas for gathering further facts."

  "Or they run out of time," Stacey adds with a bitter smile.

  "Yes, of course," Bob accepts, and turning to everybody he

  finishes his questions, "What do you think that we, acting as a

  committee, would do next? We know a committee can't submit

  this mess."

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  291

  They all laugh nervously. I'm really pleased. They've finally

  started to realize the problem that I'm facing.

  "What are they going to do now?" Stacey muses. "They'll

  probably try to arrange this monstrous pile of facts in some or-

  der."

  "Most likely," Lou agrees. "Sooner or later one of the com-

  mittee members will suggest organizing the shapes according to

  their relative size."

  "I don't think so," Bob disagrees. "Determining the relative size of different shapes is quite difficult. They will probably decide to organize them according to the type of shapes." Lou

  doesn't seem to accept this, and so Bob explains, "They can ar-

  range the data by circles, rectangles, and stars."

  "What are they going to do with those four arbitrary

  shapes?" Ralph asks.

  "Probably they'll be put in a class of their own, the excep-

  tions."

  "Yes, of course," Ralph agrees. "The major reason for the

  constant reprogramming are those exceptions that keep popping

  up."

  "No, I have a better idea," Lou says stubbornly. "They'll

  probably arrange them by color; in this way there will be no

  ambiguity. Tell you what." He continues when he realizes that

  Bob is about to object, "Let's arrange them first by color, within

  color by shape, and within each subclass we'll arrange them by

  size. This way everybody will be happy." Count on Lou to find an

  acceptable compromise.

  "It's a marvelous idea," Ralph picks up the ball. "Now we can submit our findings in the form of tables and histograms. It will be

  a very impressive report, especially once I pump up the graphics

  package. Minimum two hundred pages, guaranteed."

  "Yes, an impressive, in-depth survey," I say sarcastically. We

  all sit silently, absorbing the bitter lesson we've just taught our-

  selves.

  "You know," I say after a while, "It's much worse than just wasting time producing useless, pompous reports. This overcon-cern about the 'proper way to arrange things' manifests itself in

  other harmful ways."

  "What do you mean?" Lou asks me.

  "I mean the merry-go-round that we're all too familiar with;

  arranging the company according to product lines and then

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  292

  changing it according to functional capabilities—and vice versa.

  Deciding that the company is wasting too much money on dupli-

  cated efforts and thus moving to a more centralized mode. Ten

  years later, we want to encourage entrepreneurship and we move

  back to decentralization. Almost every big company is oscillating,

  every five to ten years from centralization to decentralization, and

  then back again."

  "Yeah," says Bob. "As a president of a company, when you

  don't know what to do, when things are not going well, you can

  always shuffle the cards—reorganize." Mockingly he continues,

  "That will do it! This reorganization will solve all our problems!"

  We stare at each other. If it weren't so painfully true, we

  might laugh.

  "Bob," I say at last. "This isn't funny. The only somewhat

  practical ideas I had in mind for what I should do as the new

  division manager were all based on reorganizing the division."

  "Oh, no," they all groan.

  "O.K. then," and I turn back to the white board, which is not

  so white any more. "What is one supposed to do with this pile of

  colored shapes, except to arrange them in some order? Dealing

  directly with the pile is obviously totally impractical. Arranging

  the facts according to some order, classification, must be the first

  step. Maybe we can proceed from there in a different way than

  writing reports or rearranging the company, but the first step

  definitely must be to put some order into the mess."

  As I continue to look at the board, a new question starts to

  bother me; "In how many ways can one arrange the assembled

  facts?"

  "Obviously, we can arrange them by color," Lou answers.

  "Or by size," Stacey adds.

  "Or by shape." Bob doesn't give up on his suggestion.

  "Any other possibilities?" I ask.

  "Yes, of course," Ralph says. "We can divide the board by an imaginary grid and arrange the shapes according to their coordi-nates." When he sees our puzzled looks he clarifies, "It'll give us the ability to construct many different arrangements based on the

  shapes' relative position on the board."

  "What a great idea," Bob says sarcastically. "You know what, I'd rather use the dart technique—throw a dart and start arranging the shapes according to the order in which we nail 'em. All

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  293

  these methods have just as much meaning. At least my last sug-

  gestion offers some satisfaction."

  "O.K. fellows," I say firmly. "Bob's last suggestion has really clarified what we're dealing with here. We're dealing with the fact

  that we haven't got any idea of what we're doing. If we're just

  looking for some arbitrary order, and we can choose among so

  many possibilities, then what's the point in putting so much effort

  in collecting so much data? What do we gain from it, except the

  ability to impress people with some thick reports or to throw the

  company into another reorganization in order to hide from the

  fact that we don't really understand what we're doing? This ave-

  nue of first collecting data, getting familiar with the facts, seems

  to lead us nowhere. It's nothing m
ore than an exercise in futility.

  Come on, we need another way to attack the issue. Any sugges-

  tions?"

  When nobody answers, I say, "Enough for today. We'll con-

  tinue tomorrow—same time, same place."

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  294

  35

  "Well, anybody got anything good, any breakthroughs?" I

  try to start the meeting off as cheerfully as possible. It's not ex-

  actly how I feel; I spent the whole night tossing in my bed,

  searching for any opening, which I never did find.

  "I think that I have one," Stacey speaks up. "Not exactly a breakthrough, but . . ."

  "Wait," says Ralph.

  Ralph interrupting. That's new.

  In an apologetic tone he explains, "Before we go off on a

  different angle, I'd like to return to where we were yesterday. I

  think we were too hasty in our decision that classification of data

  can't lead to something good. May I?"

  "Sure," Stacey says, almost in relief.

  "Well," Ralph fidgets, apparently uncomfortable, "as you

  know, or maybe you don't, I minored in chemistry in college. I

  don't know much about it, but one story stuck in my mind. Last

  night I looked back at my notes from class and I think you'll find

  it interesting as well. It's a story about a remarkable Russian

  named Mendeleev, and it happened less than one hundred fifty

  years ago."

  Noticing that he grabbed our attention, he becomes more

  confident. Ralph is a family man and has three little children, so

  he's probably used to telling stories.

  "Right from the start, in the days of ancient Greece, people

  postulated that underlying the phenomenal variety of materials

  there must be a simple set of elements from which all other sub-

  stances are composed."

  As he gets into his story his voice becomes rich with under-

  tones.

  "The Greeks naively assumed that the elements were air,

  earth, water and . . ."

  "Fire," Bob completes the list.

  "Correct," says Ralph.

  What a wasted talent. He's a real story teller, I think to my-

  self. Who would have suspected it?

  "Since then, as you know, people have proven that earth is

  E.M. Goldratt

  The Goal: A Process of Ongoing Improvement

  Captured by Plamen T.

  295

  not a basic element but actually composed of many different

 

‹ Prev