Renovation 4th Edition

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Renovation 4th Edition Page 69

by Michael Litchfield


  secure cable, install nail plates where needed.

  stripping 9 in. of sheath off the

  from there toward the first box of each circuit.

  cable (use the span of your hand

  These circuit segments are called “home runs.”

  Fishing cable. Most electricians hate fishing

  or length of your lineman’s pliers

  Once they’ve run cable to all the home-run boxes, wire behind walls or ceilings. It can be tricky to

  to judge this). for inspectors,

  they move a reel next to each box and continue to find the cable and time consuming to patch the

  short, stubby wires are the mark

  pull cable outward until they reach the last box.

  holes in plaster or drywall. If you’re adding a box

  of an amateur.

  When doing remodel wiring in a house with a

  or two, try fishing cable behind the wall. But if

  crawlspace, however, electricians often start at

  you’re rewiring an entire room, it’s probably fast-

  292 Chapter 11

  running Cable to a neW outlet

  Fishing cable to a new outlet can

  running Cable to a new outlet

  be time consuming and tedious.

  Top plate

  Ceiling joist

  often, it’s quicker and easier to

  zzzzzz

  cut back sections of drywall to

  New cable

  the nearest studs or ceiling

  joists. With a stud bay exposed,

  you can pull wire in a hurry and

  staple cable to studs.

  New ceiling box

  New

  switch

  box

  Existing

  receptacle

  Cut back drywall

  to middle of studs.

  A swivel kellum grip slides over the

  end of the cable and prevents it from

  twisting as it’s pulled.

  P r O t I P

  Put a piece of red tape, or

  even better, tie some yellow

  “caution” tape around the stud

  at eye level on the first box in

  each circuit (the “home-run”

  box) to ensure that you run cable

  from it to the panel. This also

  helps with planning the home-

  run cable pulls. on a complex job

  with many circuits, you might

  run cable between all the outlets

  in a circuit but forget to install

  To fish cable to a new outlet, insert a flex bit into the new

  Pull back after a helper below the floor attaches the cable.

  the home-run cable that will

  opening and drill down through the floor or bottom plate.

  energize the circuit. not some-

  thing you want to discover after

  the drywall’s up.

  electrical Wiring

  293

  er to cut a “wiring trench” in the wall (see p. 297). to disconnect the wires to the receptacle and

  P r O t I P

  Before cutting into or drilling through a wall,

  remove it. Then remove the box, which may

  however, turn off power to the area.

  require using a metal-cutting reciprocating-saw

  if you’re remodeling, keep

  If you’d like to avoid fishing altogether, see

  blade to cut through the nails holding the box to

  in mind that every finish surface

  “Installing a Wireless Switch” on p. 308.

  the stud. Fish a new cable to the location, and

  you drill or cut into is a surface

  insert the new and old cables into a new cut-in

  that you’ll have to repair later.

  Fishing cables behind finish walls. If you’re

  box. Secure the cut-in box to the finish surface,

  so minimize cutting and drilling,

  adding an outlet over an unfinished basement,

  splice the cables inside the box, and connect pig-

  but realize that sometimes you

  fishing cable can be straightforward. Outline and

  just have to open a wall to fish

  tails from the splice to the new receptacle.

  cut out an opening for the new box, insert a flex

  a cable in a reasonable amount

  bit into the opening, and drill down through the

  Fishing cable to a ceiling fixture. Fishing cable

  of time.

  bottom plate. When the bit emerges into the

  to ceiling fixtures or wall switches is usually a bit

  basement, a helper can insert one wire of the new complicated. If there is an unfinished attic above

  cable into the small “fish hole” near the bit’s

  or a basement below, run the cable across it, then

  point. As you slowly back the bit out of the box

  route the cable through a stud bay to the new box

  opening, you pull new cable into it. No fish tape

  in the ceiling. To run cable to a ceiling light, drill

  required! The only downside is that the reversing up through the fixture location using a 3⁄16-in. by

  rEMOvInG A WAll BOx drill can twist the cable. This problem is easily

  12-in. bit to minimize patching later. Use a bit at

  avoided by sliding a swivel kellum (see p. 293)

  least 6 in. long so a helper in the attic can see it—

  over the cable end instead of inserting a cable

  use a longer one if the floor of the attic is covered

  wire into the flex bit hole. Because the kellum

  with insulation. Measure the distance from the

  turns, the cable doesn’t.

  bit to the wall; a helper in the attic can use that

  Alternatively, you can start by removing a wall measurement to locate the nearest stud bay to

  box. The closest power source is often an existing drill an access hole into. If you’re working alone,

  outlet. Cut power to that outlet and test to make

  loop the end of a stiff piece of wire about 1 ft.

  sure it’s off. The easiest way to access the cable is long and insert it into the drilled hole; friction

  After testing for voltage, remove the

  cover plate, unscrew the receptacle

  fishing Cable

  from the box, and pull it out. Then

  aCross CeIlInG JoIsts

  disconnect the wires.

  sometimes there is no open bay to a ceiling fixture location. In that case, you’ll have to drill across ceil-

  ing joists to run cable to the top plate of the wall. use a 6-ft.-long flex bit (and a 48-in. extension, if

  needed) to drill across joists. Flex bits can wander and go off target, so be patient. When the drill bit

  emerges above the top plate, attach a swivel kellum grip and insert the cable and tape it to the grip.

  then slowly back the drill bit out, pulling the cable to the opening you cut in the ceiling.

  fishing Cable across Ceiling joists

  New opening

  for ceiling box

  zzzzzz

  Flex bit

  Drill across

  ceiling joists.

  remove the old outlet box, drill,

  fish new cable to the opening, and

  splice the existing cable to the

  Future cable path

  new. You’ll replace the old box

  with a remodel box.

  Drywall cutout

  at top plate

  New cable

  Cutout for

  switch box

  Cable from

  existing outlet

  supplies power

  294 Chapter 11

  To run cable to a ceiling fixture, start by drilling an

/>   If you’re working alone, jam a long,

  exploratory hole with a small­diameter bit.

  looped wire into the exploratory hole,

  then go into the attic and look for it.

  running cable from a ceiling fixture to a wall switch

  means cutting access holes.

  avoIdInG hot Wires

  In remodels, there may be live wires behind fin-

  ADDInG A rEMODEl BOx

  ish surfaces. use a non-contact tester to test

  receptacles, switches, fixtures, and any visible

  wires. the cables feeding those devices will be

  nearby. Wall receptacles are usually fed by

  cables running 1 ft. to 3 ft. above. switches

  often have cable runs up to a top plate; each

  ceiling fixture has cable running to the

  switch(es) controlling it. avoid drilling or cut-

  ting into those areas, and you’ll minimize the

  risk of shock.

  will keep the wire upright in the hole until you

  can locate it in the attic.

  1. Position the box and then trace

  2. After you chisel out the plaster within the outline,

  If there’s no access above the ceiling and/or

  the box outline onto the wall.

  use a sabersaw or an oscillating multitool to cut lath.

  cable must cross several ceiling joists to get from

  a switch to a light fixture, you’ll have to cut into

  finish surfaces at several points. To access cable

  3. After fishing and pulling cable,

  in a stud bay, you’ll need a cutout to expose the

  secure the box to the wall. Here, box

  top plate. Using a flex bit may minimize the

  ears are screwed to the lath.

  number of holes you must cut to drill across ceil-

  ing joists. But as noted earlier, it may ultimately

  take less time to cut and repair a single slot run-

  ning across several joists than to patch a number

  of isolated holes. Whatever method you choose,

  make cuts cleanly to facilitate repairs. First, out-

  P r O t I P

  line all cuts using a utility knife.

  insTalling reModel boxes

  if you need to run cable

  between new and old outlets

  If existing house wiring is in good condition and

  directly over each other, use a

  an existing circuit has the capacity for an addi-

  lightweight chain or fishing line

  tional outlet, turn off the power, cut a hole in the

  with a weight rather than fish

  wall, fish cable to the location, and secure a

  tape. The weight line or chain

  remodel box (cut-in box) to the finish surface.

  will be easy to snag because it

  will hang freely.

  This process is also called cutting-in or retrofitting

  electrical Wiring

  295

  a box and, of course, it requires boxes with spe-

  P r O t I P

  cial mounting mechanisms.

  Try to avoid using cut-in boxes

  Cutting a wall box in plaster. Hold the new box

  to house receptacles in high-use

  at the same height as other outlet or switch boxes

  areas like bathrooms and kitch-

  in the room, and trace its outline onto the wall.

  ens. Plugs repeatedly inserted

  Use a stud finder or drill a small exploratory hole

  and removed will cause cut-in

  to locate studs or wood lath behind. Look for

  boxes—and possibly, electrical

  water pipes and other wires. If you hit a stud,

  connections—to work loose. in

  move the box. If you hit lath, keep drilling small

  such locations, you’ll need to

  holes within the opening to find the edges of the

  expose the framing and mount

  lath. If you position the box correctly, you’ll need

  new-work boxes to it.

  to remove only one or two lath sections.

  Use a utility knife to score along the outline to

  minimize plaster fractures. Remove the plaster

  To retrofit a ceiling box, mark the box center onto the

  within the outline using a chisel. Then cut out

  ceiling, then use a fine­tooth hole saw. Wear a respirator

  and safety glasses—this is dusty work.

  the lath, using a cordless jigsaw or, even better,

  an oscillating tool with a Universal E-cut blade.

  As you cut through the lath strip, alternate par-

  tial cuts from one side to the other to avoid

  cracking the plaster. Then carefully remove the

  plaster beneath the box ears so they can rest on

  lath. Before inserting cut-in boxes, remove box

  knockouts, insert cable clamps, strip sheathing

  off the ends of incoming cable, and feed cable

  into the cable clamps. If more than one cable

  After drilling an exploratory hole and

  enters the box, write the destination of each on

  locating the box, trace the box

  the sheathing. Secure the box by screwing its

  outline onto the drywall.

  ears to the lath.

  Cutting a wall box into drywall. Adding a cut-

  in box to drywall is essentially the same as add-

  ing one to plaster. Start by drilling a small explor-

  atory hole near the proposed box location to

  make sure there’s no stud in the way.

  There are a number of cut-in boxes to choose

  After removing the plaster cutout, drill a hole through the

  lath so you can pull cable to the box. This worker uses an

  from. The most common have side-mounted ears

  auger bit, but you could also use a cordless drill with a

  that swing out or expand as you turn their screws.

  spade bit.

  Hold the box against the drywall, plumb one

  side, then trace the outline of the box onto the

  wall. Drywall is much easier to cut than plaster:

  Simply align the blade of a drywall saw to the

  You’ll have the greatest control if you

  make a series of cuts before using a

  line you want to cut, and hit the handle of the

  utility knife or an oscillating

  saw with the heel of your hand.

  multitool to finish the cutout.

  There is no one right way to cut out the box,

  but pros tend to cut one of the long vertical sides,

  then make two or three horizontal cuts across.

  Then score and snap the last cut. Finish the cut-

  out using the drywall saw and a utility knife.

  retrofitting a ceiling box. As with all retrofits,

  turn off power to the area and explore first.

  Follow the mounting recommendations for your

  fixture. Attach the fixture box to framing.

  If there’s insulation in an attic above, remove

  it from the affected area. Be sure to wear eye pro-

  tection and a dust mask when drilling through

  any ceiling—it’s a dusty job.

  Mark the box location, and use a fine-tooth

  fish cable through the hole, feed it through a connector in

  the box, and screw the box to framing or blocking.

  hole saw to cut through plaster or drywall. Place

  296 Chapter 11

  CrEATInG A WIrE TrEnCH

  the centering bit of the hole saw on the exact cen-

  ter of the box opening. Drill slowly so you don’t

  damage adjoin
ing surfaces—or fall off the ladder.

  If the ceiling is drywall, you’re ready to run

  cable through the hole in the ceiling. If the ceil-

  ing is plaster, cut through the lath or leave the

  lath intact and screw a pancake box through the

  lath and into the framing. Before attaching a

  pancake box, remove a knockout, test-fit the box

  in the hole, and trace the knockout hole onto the

  lath. Set the box aside, and drill through the lath,

  creating a hole through which you can run cable.

  2.

  Feed cable to the location, and fit a cable con-

  To ensure a clean cutline and

  facilitate patching when you’re done,

  nector into the box. Insert the cable into the con-

  use a utility knife to score along

  nector, slide the box up to the ceiling, and secure

  chalklines.

  it. Strip the cable sheathing, and attach the

  ground wire to a ground screw in the box. Strip

  insulation from the wire ends, and you’re ready

  1. Use a chalkline to mark the top and bottom lines of

  to connect the light fixture.

  the wiring trench.

  CreaTing a Wiring TrenCh

  When adding multiple outlets or rewiring an

  entire room, cutting a wiring trench in finish sur-

  faces instead of fishing cable behind them is

  much faster. Before cutting or drilling, however,

  turn off the power to the areas affected. Be

  sure to wear eye protection and a dust mask.

  (And before you cut into finish surfaces, see

  pp. 514–517 for more about lead-paint safety.)

  If there are no windows in the walls to be

  rewired, cut the trench about 3 ft. above the floor

  4. If walls are drywall, simply pull

  so you won’t have to kneel while working. If there

  out the isolated strips. If plaster, use a

  are windows, cut the trench under the windows,

  hammer to break out the plaster and

  leaving at least 1 in. of wall material under the

  expose the lath.

  windowsill to facilitate repairs. If there’s plaster,

  make the trench as wide as two strips of lath.

  Snap parallel chalklines to indicate the width of

  the trench. Then use a utility knife to score along 3. Cut along the chalklines, holding the reciprocating

  each line. Scoring lines first produces a cleaner

  saw at a low angle so you don’t cut into lath or framing.

  cut and easier repairs.

  Next, use a reciprocating saw with a demoli-

  tion blade to cut through the plaster or drywall.

 

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