Renovation 4th Edition

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Renovation 4th Edition Page 73

by Michael Litchfield


  even lighting rather than “pools” of light.

  In retrofit installations, the supply cable to the

  Junction

  Housing

  box

  recessed lighting unit typically comes from an

  or can

  existing ceiling box or nearby switch box. The

  Mounting clips

  supply cable feeds to an integral junction box on

  extend, rest on

  the fixture. Finding the nearest power source and

  ceiling

  Armored cable

  fishing the wires to the fixture are always an

  adventure if there’s not accessible space above. If

  the recessed fixture is a low-voltage unit, such as

  the one shown here, it will come with a trans-

  Finish ceiling

  former, which reduces the 120v current of the

  Can lip

  supply cable.

  Cutting a ceiling hole for a recessed fixture.

  Baffle or

  There’s no absolute on where to place a recessed

  trim piece

  light, but in a small space, such as a shower alcove,

  a fixture centered in one direction or another will

  look best. In addition, you may want to use a

  stud finder to avoid hitting ceiling joists above.

  310 Chapter 11

  1. There are no absolutes in placing

  lights, but a single recessed fixture

  centered in one direction or another

  usually looks good.

  2. Before you commit to a location, 3. As you drill, keep the axis of the

  4. If the can fits too snugly in the

  drill a small exploratory hole to make

  bit vertical and the sawblade square

  hole, use a jab saw to enlarge the hole

  sure there’s room for the recessed

  to the ceiling. Wear safety glasses.

  slightly.

  can—i.e., that there’s not a ceiling

  joist, pipe, duct, or wire in the way.

  5. Test­fit the fixture. The gray box

  is an integral junction box that will

  house all wire connections.

  Drill a pilot hole to see what’s above and to

  make sure there’s room for the can. Make the

  hole small because if there’s an obstruction above

  it, you’ll need to patch it. After drilling the hole,

  you can insert a 4-in. piece of bent wire and

  rotate it to see if it hits a ceiling joist.

  The small pilot hole will keep the point of a

  6. After running the cable through the hole you cut in

  hole-saw blade from drifting. Keep the drill verti-

  the ceiling, remove a knockout in the fixture’s junction

  cal and the circle of the sawblade parallel to the

  box. The cable is not energized at this stage.

  7. Strip sheathing from the cable,

  feed it into the box knockout, clamp

  the cable, and splice fixture wires to

  the supply wires.

  8. Whatever the device, always

  9. When you have spliced all wires, 10. Close the junction box cover.

  connect ground wires first.

  tuck them carefully into the fixture

  Make sure no wires are pinched

  junction box.

  between the cover and box.

  electrical Wiring

  311

  ceiling. There are special carbide hole saws for

  connect the secondary wires that run from the

  P r O t I P

  drilling through plaster. A bimetal hole saw will

  transformer to the socket. (At the transformer,

  also cut through drywall, but plaster will very

  the current is reduced from 120v to 12v, so polar-

  recessed ceiling lights that

  quickly dull the saw in the process. Wear goggles.

  ity is no longer an issue.) There also are three

  are iC-rated can be covered with

  If the hole saw is the right size for the can, you unconnected fixture leads in the box to which

  insulation. non-iC-rated cannot.

  won’t need to enlarge it. But for the light shown

  you’ll splice the supply wires.

  see pp. 393–394 for more infor-

  here, the saw was a shade too small, so the install-

  Using wire connectors, connect the incoming

  mation.

  er used a jab saw to enlarge the hole slightly. In a

  ground wire to the green fixture lead, the incom-

  pinch, you can also use just a jab saw.

  ing neutral to the white lead, and the hot wire to

  Test-fit the unit. Although you want the can to the black fixture lead.

  fit snugly, the unit’s junction box and transformer

  Tuck the spliced wire groups into the fixture

  also need to fit through. Below, the black box

  junction box. At the right of photos 8, 9, and 10

  about to enter the hole is the transformer.

  on p. 311 is a piece of threaded rod that can be

  adjusted to support the transformer at the cor-

  Wiring a recessed fixture. To wire a recessed

  rect height. Snap the junction box cover closed.

  fixture, remove a Romex knockout from the

  As with other outlet boxes, code determines the

  unit’s integral junction box. Inside the knockout,

  number of wires you can splice in a fixture junc-

  there is a spring-loaded, strain-relief clamp that

  tion box, based on the cubic inches in the box.

  will grip the incoming cable, so you don’t need to

  insert a Romex connector. Run a length of

  securing the can. Once the recessed lighting

  (unconnected) Romex cable from the nearest

  fixture has been wired, push the fixture into the

  P r O t I P

  power source, and feed it into the knockout just

  hole, being careful not to bind the Romex cable

  removed. Of course, the cable must not be ener-

  as you do so. If the fit is snug, use the side of

  When installing halogen

  gized when you are working on it. (To wire the

  your fist to seat the lip of the fixture flush to

  lamps, the pros apply a tiny dab

  box with AC or MC cable, remove one of the cir-

  the ceiling.

  of antioxidant paste to the lamp

  cular 1⁄2-in. knockouts and insert an appropriate

  Use a screwdriver to push up the spring-loaded

  pins before seating them in a fix-

  connector.)

  clips that pivot and press against the back of the

  ture socket to prevent oxidation.

  Inside the fixture’s junction box will be two

  drywall and hold the fixture snugly in place. To

  sets of wires that were spliced at the factory. They remove the fixture later, pop the clips out.

  12. The lip of the can should sit

  13. Use a screwdriver to push up the 14. Insert the bulb with a

  flush to the ceiling; use your fist as

  spring­loaded clips that pivot and press gentle pressure until all pins

  needed to seat it.

  against the back face of the drywall to

  seat. This is a low­voltage

  hold the fixture snugly in place.

  halogen bulb. Wear gloves or

  hold the bulb by the rim to

  avoid getting contaminants on

  the bulb.

  11. feed the cable and the nowwired fixture into the hole.

  15. Install the trim assembly. The

  black ring in this assembly
is a

  moistureproof gasket.

  312 Chapter 11

  Insert the bulb (the fixture shown uses an

  MR-16 bi-pin halogen bulb) into the socket. Note

  that the installer is gripping the lamp’s reflector,

  not the bulb itself. The lamp pins should seat

  securely. Install the trim piece—this one has a

  watertight gasket. Snap in the lamp and socket,

  and push the assembly up into the can. The three

  arms on the side of the assembly will grip the

  inside of the can.

  ConverTing an inCandesCenT

  After turning off the power to the

  fixTure To an led

  fixture and testing to be sure, remove

  the trim plate and screw out the

  It probably takes more time to write about retro-

  incandescent bulb. The recessed can

  fitting an LED fixture than to do it. Turn off the

  stays put.

  power to the fixture, and use a voltage tester to

  be sure it’s off. Remove the fixture’s cover plate,

  and unscrew the incandescent bulb. Screw the

  threaded adapter into the fixture socket. The

  other end of the adapter is an orange plastic,

  This simple kit can convert an incandescent ceiling fixture

  quick-disconnect connector that snaps to a

  into an energy­saving lED fixture. Clockwise from lower

  right: a screw­in adaptor, cast­aluminum trim plate and

  matching connector on the LED housing. Snap

  lens, lamp housing, and heat sink.

  the two cast-aluminum pieces of the housing and

  cover together, then screw the cover to the

  recessed can with three screws.

  Snap the housing and trim plate together, screw in the

  Similar retrofit kits fit either 3-in. or 4-in.

  adapter, connect the (orange) quick­disconnect

  connector, and slide the assembly into the recessed can.

  cans. Although all come with some means of dis-

  final mounting details will vary, but clips or universal

  sipating excess heat, the model shown at right,

  mounting screws will hold the assembly to the can.

  from DMF Lighting®, has a heat sink. The 650-

  lumen lamp is dimmable to 5% and is as bright

  as a 50-watt incandescent; it consumes less

  than 12 watts.

  light fixture at end of Cable run

  Portfolio of Wiring

  zzzzzz

  Grounding screw

  Schematics

  Metal box

  The diagrams in this section show a few of the

  more common circuit wiring that you’re likely

  to need when wiring receptacles, fixtures,

  and switches. (See also the schematics on

  pp. 300–305.) Unless otherwise noted, assume

  that incoming cable (from the power source) and

  all others are two-wire cable with ground, such

  as 14/2 w/grd or 12/2 w/grd (#14 wire shall be

  protected by no larger than a 15-amp breaker or

  Nonmetallic box

  fuses; #12 wire shall be protected by no larger

  Ground

  than a 20-amp breakers).

  All metal boxes must be grounded. The boxes

  in the wiring diagrams are nonmetallic (plastic)

  unless otherwise specified and so aren’t grounded

  with a screw in the box. In sheathed cables,

  Neutral

  ground wires are bare copper. Black and red

  wires indicate hot conductors. (Some devices

  Incoming power

  with multiple wire leads also use blue hot wires.)

  White wires indicate neutral conductors, unless

  taped black to indicate that the wire is being used

  as a hot conductor in a switch leg.

  Hot

  electrical Wiring

  313

  a simple switch with a “switch loop”: the Modern Method

  zzzzzz

  Ground

  Incoming

  Metal box

  power

  Grounding

  screw

  Three-wire

  cable

  Hot

  Neutral

  Ground

  Nonmetallic

  box

  Neutral

  available for

  Hot wires

  electronic

  switch

  Close-up: Three-Way switch

  zzzzzz

  Traveler wires attach

  to brass screws

  Three-way switches control a

  fixture from two locations. Each

  switch has two brass screws and a

  Common (COM)

  black screw (common terminal).

  terminal

  The hot wire from the source

  attaches to the common terminal

  of the first switch. Traveler wires

  between the switches attach to

  the brass screws. Finally, a wire

  runs from the common terminal of

  the second switch to the hot lead

  of the fixture.

  314 Chapter 11

  Three-Way switches, light fixture between

  Travelers

  zzzzzz

  Metal box

  3-wire cable

  3-wire cable

  Neutral

  Grounding screw

  Incoming power

  Hot

  (2-wire cable)

  White wire

  Ground

  taped black

  Common

  Common

  (COM)

  (COM)

  terminal

  terminal

  Neutral

  Travelers

  Travelers

  Ground screw

  Ground screw

  In this setup, two three-way switches control a light fixture placed between

  them. Run 3-wire cables between each switch and fixture. Whenever you use a

  white wire as a switch leg, tape it black to indicate that it’s hot.

  Three-Way switches: light fixture at start of Cable run

  zzzzzz

  Incoming power

  (2-wire cable)

  Grounding screw in metal box

  Here, incoming power enters

  through the fixture box.

  2-wire cable

  Hot

  Hot white wire

  3-wire cable

  taped black

  Neutral

  Hot white wire

  taped black

  Common

  Switch leg

  (COM)

  terminal

  Common

  (COM)

  Hot white wire

  terminal

  taped black

  Travelers

  Travelers

  electrical Wiring

  315

  12 Plumbing

   Consult local plumbing codes before

  Builders have benefited greatly from beginning a project. Codes protect your health

  the standardization of building materials, and

  and that of your neighbors. They spell out

  nowhere is this truer than in plumbing. While

  when you need permits, what materials you

  plumbers once fashioned waste systems from cast may use, and at what stages the work must be

  iron, oakum, and melted lead, today one needs lit- inspected. There is no national code, so most

  tle more than plastic pipe and solvent-based

  local building departments often follow the

  cement. Better technology enables more people to Uniform Plumbing Code (UPC) or the

  understand, repair, and install plumbing.

/>   International Residential Code (IRC). Get a

  Would-be plumbers should do two things:

  copy of local plumbing codes from your

   Learn the vocabulary. Some people feel

  building department.

  intimidated by the plethora of plumbing terms,

  Recommended further reading is Rex

  especially fitting names. But there’s actually a

  Caudwell’s Plumbing Complete (The Taunton

  logic to all those names, once you learn what a

  Press, 2009).

  part does and why it is shaped as it is. Besides,

  you’ll get better service from plumbing-supply

  clerks if you can speak their language.

  An Overview of

  Plumbing Systems

  Mother Nature knows a thing or two

  A plumbing system is a loop of sorts, created by

  about plumbing. The larger midrib of

  this leaf is a naturally occurring

  supply (or delivery) pipes that carry potable

  trunk line, with smaller veins

  water to the house and its fixtures and by drain-

  branching off to supply the leaf.

  age, waste, and venting (DWV) pipes that carry

  wastewater, effluvia, and sewer gases away from

  the fixtures—sinks, toilets, lavatories, and wash-

  ing machines.

  These two systems within a system are quite

  different from each other. DWV pipes are larger

  and must slope downward so waste can fall freely

  (by gravity) and sewage gases can rise through

  vents. Consequently, large DWV pipes can be diffi-

  cult to route through framing. By contrast, smaller

  water-supply pipes are easy to run through studs

  and joists, and they deliver water under pressure,

  so there’s no need to slope them.

  The waTer supply

  The pipe that delivers water to a house (from a

  city water main or an individual well) is called

  316

  Need a permit?

  zzzzzz The water-supply system

  Local plumbing codes vary greatly. In general,

  you don’t need a permit if you replace a fixture,

  such as a sink, toilet, or washing machine, with-

  out changing existing pipes. However, if you

  want to add new fixtures or move existing ones,

  you’ll need a permit because you’ll need to

  change pipes.

  Replacing a water heater also requires a

  permit—even if you connect to existing pipes.

  P R O T I P

  Here, the issue is safety: Inspectors want to

  make sure that gas- and oil-fired water heaters

  are properly vented and that electric heaters

  If you’re new to plumbing and

  need help, learn the lingo and

  are correctly wired. They’ll also check that

 

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