Renovation 4th Edition

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Renovation 4th Edition Page 80

by Michael Litchfield

and all pipe must be rigidly supported every

  Continue to build up the vent stack, with as few

  4 ft. and at each horizontal branch connection.

  jogs as possible, until it eventually passes

  Support pipes with rigid plastic pipe hangers

  through a flashing unit set in the roof. For code

  (p. 333), or plastic-pipe strap, as shown above.

  requirements at the roof, see “Vent Termination”

  Support stocks at the base and at midstory by

  on p. 339.

  strapping or clamping the pipe to a 2x block run-

  ning between the studs or by using stack clamps.

  TesTIng The Dwv sysTem

  Run the tub branch drain to the subfloor

  Once you’ve assembled all pipes of the DWV sys-

  opening where the tub trap arm will descend.

  tem and connected it to the sewer main—but

  Pipe stub-outs for lavs and sinks should stick out

  before hooking up fixtures—test for leaks. A com-

  into living spaces 6 in. or so; you can cut them off mon test is to fill DWV pipes with water, after

  or attach trap adapters later. All branch drains

  capping the stub-out for each fixture drain and

  end in a sanitary tee. The horizontal leg of the tee blocking the combo fitting at the foot of the

  receives the trap arm from the fixture, and the

  building drain—as described later in this section.

  upper leg of the tee is the beginning of the

  Use a garden hose to fill the largest stack: All

  branch vent.

  DWV pipes are interconnected, so you need fill

  Vent runs. Next, assemble vent runs, starting

  only one stack to fill all. Should you see leaks,

  with the largest vent—often the 2-in. or 3-in. pipe drain the system, fix the leaks, and refill. If you

  rising from the combo fitting below the closet

  see no leaks, allow the water to stand at least

  bend. Individual branch vents then run to that

  overnight or until the inspector signs off on

  vent stack, usually joining it in an inverted tee fit-

  your system.

  ting, typically 4 ft. to 5 ft. above the floor. Support

  There are several types of pipe cap. Reusable

  all stacks in midstory with clamps or straps.

  rubber caps or plugs eliminate the need for glu-

  Horizontal runs of 11⁄2-in. branch vents must be

  ing. A jim cap fits over the end of a pipe and

  plumbing

  343

  tightens with a ring clamp. Test plugs fit into pipe the building drain. As shown in the top photo

  ends and are expanded by a wing-nut assembly.

  below, this tool has two rubber balls that can be

  The most common and least expensive, however,

  expanded or contracted by turn-screws on the

  is a glue-on cap that fits inside a DWV pipe stub.

  shaft. Insert the balls so that the forward one

  Allow pipe cement to dry a day before filling

  lodges in the drainpipe, then expand that ball;

  pipes with water. When the test is completed,

  the second ball should block the open leg of the

  S a f e T y a l e R T

  drain the system and cut off the small sections of combo. To release the water, contract the balls of

  drainpipe in which caps are glued. Where a stack the double dynamiter in the order in which you

  electrical service is often

  is several stories high, this is the only type of cap

  expanded them. Loosened, the forward ball will

  grounded to metal water-supply

  guaranteed not to be dislodged by a weighty col-

  allow the test water to run down the drain;

  pipes, meaning the pipes could

  umn of water.

  releasing the second ball allows you to remove

  become energized. To avoid

  The linchpin to this pipe-filling test, however,

  the tool. Label the respective turn-screws so you

  shocks when cutting into such

  is a double dynamiter, a spring-loaded double test don’t confuse them: If you release the second ball

  pipes, use a cordless reciprocat-

  ing saw with a metal-cutting

  plug that fits into the T-Y combo at the foot of

  first, you may get a faceful of water.

  blade, rather than a corded saw.

  If there are finish ceilings in place below new

  The cordless saw’s plastic casing

  pipes and you don’t want to risk wetting them

  also will insulate against shocks

  with a failed connection, use an air-pressure test

  if pipes are energized, as will

  in which all openings (including stacks) are

  rubber gloves. Before cutting,

  sealed. Typically, an inflatable bladder attached

  shut off the water and open

  to a gauge is inserted into a cleanout at the base

  faucets to drain the pipes.

  of the soil stack, and air is pumped into the DWV

  system. If the gauge shows no pressure loss over

  a given period, the inspector signs off.

  Roughing-in Supply Pipes

  Water-supply pipes are easier to run than DWVs

  because they’re smaller and don’t need to slope.

  When filling the dWV system for

  Metal supply pipes should be bonded to the

  testing, use a double dynamiter to

  house’s electrical grounding system (see p. 266).

  block the combo fitting at the base of

  the main drain.

  run supply pipes to fixtures once hot and cold

  trunk lines are connected. Run 3⁄4-in. trunk lines,

  using 1⁄2-in. pipe for branch lines serving two

  fixtures or fewer. Individual supply risers for

  Testing plugs. Clockwise, from

  toilets and lavatories are often 3⁄8 in. You save

  bottom: 11⁄2-in. test plug, 3-in. test

  some money by using smaller-diameter pipes,

  plug, 4-in. test plug, and “jim cap.”

  but the main reason to reduce pipe diameter is

  The first three plugs are inserted into

  to ensure adequate water pressure when several

  pipes and expand via a wing nut; the

  fixtures are used simultaneously. Reducing tees,

  jim cap slips over the outside of a

  pipe and tightens with a band clamp.

  such as the 3⁄4 by 1⁄2 shown in the bottom photo

  on p. 323, provide a 1⁄2-in. branch takeoff from a

  3⁄4-in. trunk line.

  Support horizontal runs of copper supply pipe

  at least every 6 ft., but if pipes run perpendicular

  to joists, plumbers usually secure the pipe every

  second or third joist. Support vertical runs of

  copper at every floor or every 10 ft., whichever is

  less. Support horizontal runs of CPVC supply

  pipe every 3 ft.; vertical runs should be supported

  every 10 ft., with clamps or plumber’s strap

  attached to blocking. Support PEX tubing every

  32 in. on horizontal runs and every 10 ft. on verti-

  cal runs (with midstory guides).

  Keep hot and cold pipes apart at least 6 in.

  They should never touch. To conserve energy,

  reduce utility bills, and get hot water sooner at

  fixtures, install closed-cell foam insulation

  344 Chapter 12

  sleeves on hot-water pipes. As noted earlier,

  water-supply stub-outs should protrude at l
east

  6 in. into living space. To hold stub-outs in place,

  solder them to perforated copper straps nailed or

  screwed to studs.

  Code requires shutoff valves for every fixture

  riser. Supply pipes to outdoor spigots or unheated

  rooms should have shutoff valves and unions

  within the main basement so pipes can be

  drained. Install water-hammer arrestors on

  branch lines to appliances such as washers or

  dishwashers, whose solenoid valves stop water

  flow so abruptly that pipes vibrate and bang

  against the framing.

  To test the supply system before installing dry-

  wall, solder caps onto fixture stub-outs and turn

  on the water. (If you’re installing CPVC supply,

  cement caps onto stub-outs.) If there are no

  leaks, install steel nail-protection plates over any

  pipes that lie within 11⁄4 in. of a stud edge, or use

  steel stud shoes over notched studs. Then install

  finish surfaces.

  Water-supply pipe supports. Clockwise from upper left: two acousto-Plumb® clamps (which

  reduce pipe noise by cushioning vibrations), a copper pipe strap, a 3⁄4-in. by 6-in. plastic-coated

  Instal ing Fixtures

  wire hook, two plastic suspension clamps, and a felt-lined J-clamp.

  after running dWV branch drains to

  Before you can install a new fixture, there’s often

  fixtures, install supply-pipe

  an old one to remove. If it’s necessary to shut off

  assemblies and solder stub-outs to

  water to several fixtures during installation, cap-

  perforated strap.

  ping disconnected pipes will allow you to turn

  the water back on even if all the new fixtures

  haven’t been installed.

  DIsConneCTIng FIxTures

  Before disconnecting supply pipes, shut off the

  S a f e T y a l e R T

  valves that control them. As mentioned, code

  requires a shutoff valve on each fixture riser, but

  older systems may have only a main valve that

  Dielectric unions have insu-

  shuts off water to the whole house. After shutting

  lators inside that will not con-

  off the controlling valve, open the faucets to

  duct electricity. If your electrical

  drain the water.

  system is grounded to the water

  main and you install a dielectric

  Lavatory or sink supply pipes may have unions

  union to join copper pipe to a

  that can be disconnected using two pipe wrenches.

  galvanized steel service pipe,

  Otherwise, water-supply nuts (water nuts) will

  for example, install a bonding

  connect the tops of supply risers to threaded

  jumper to ensure continuous

  faucet stems on the underside of the basin. To

  grounding.

  loosen water nuts, use a basin wrench, which has

  a shaft 10 in. to 17 in. long and spring-loaded

  jaws set at a right angle to the shaft. If the lav is

  wear a respirator to avoid inhaling smoke from

  old and you intend to reinstall it, save the water

  gaskets and such.

  nuts because the threaded faucet stems may be

  Once you’ve disconnected the drain and sup-

  nonstandard.

  ply pipes, lift the lav/sink off its wall hanger, ped-

  To disconnect a fixture’s drainpipe, use two

  estal, or cabinet base and set it aside. An old cast-

  pipe wrenches to loosen the slip-nut coupling of

  iron lav can be quite heavy, so lift it with the aid

  the P-trap. If older galvanized couplings have

  of a helper. Place a plastic bag over the drainpipe

  seized up, heat them with a propylene gas torch

  stub, and secure it with a rubber band to keep

  and tap them lightly with a hammer to free the

  sewer gases at bay. Disconnect fittings carefully

  joint. Then try again with wrenches. Be sure to

  if you want to reuse them.

  plumbing

  345

  To remove a toilet, shut off the water by shut-

  ting the chrome fixture stop near the base of the

  setting a pedestal sink

  unit. Flush the toilet and remove the remaining

  water with a cup or an inexpensive plastic hand

  Installing a pedestal sink takes planning, a lot of adjusting, and two people. For

  pump. Disconnect the tank from the toilet bowl

  starters, determine well in advance the height of the 2x blocking needed to anchor

  by loosening the bolts that hold the sections

  the sink so you can cut that board into stud walls well before the drywall goes up.

  together. If the tank is wall hung, use a wide-

  preattach the sink’s hardware before mounting it on the pedestal. next, level the

  jawed spud wrench to loosen the slip nut between

  pedestal base, shimming it as needed. Ribbed plastic shims (also called ribbed sta-

  the tank and the bowl. The toilet bowl is fastened

  bility wedges) work well for this task because their ribs keep them from slipping,

  to the floor by two bolts that rise from the floor

  even if it’s necessary to stack wedges on a badly out-of-level floor. once the base is

  flange; unscrew the nuts capping the bolts on

  level, set the sink atop it and check it for level in two directions—front to back and

  both sides of the bowl. Rock the toilet bowl

  side to side—using two torpedo levels, as shown in the left photo on p. 348.

  slightly to break the wax seal on the bottom.

  Chances are, you’ll need to reset the sink several times to get it level and stable

  Then lift up the bowl and immediately block the

  because sinks and pedestals are often not perfectly mated.

  drainpipe by stuffing it with a plastic bag con-

  once you’re pleased with the sink’s placement, use a pencil to mark the locations

  taining wadded-up newspapers.

  of the lag-screw holes on the wall. remove the sink, predrill pilot holes, replace the

  Tub drain assemblies may be hidden in an end

  sink, check for level again, and line up the pilot holes with the mounting holes in

  wall or they may exit into a hole cut into the sub-

  the back of the sink. Before inserting the lag screws, however, lift the sink slightly

  floor under the drain. The drain and overflow

  so a helper can slide out the pedestal and attach the drainpipes. That done, slide

  assembly is usually held together with slip cou-

  back the pedestal and reset the sink, then tighten the washered lag screws to secure

  plings, so use a pipe wrench to loosen them. If

  the sink. But don’t overtighten or you’ll crack the porcelain. attach the supply risers

  the drain is a solid piece, cut through it. Supply

  top and bottom, test for leaks, and you’re done.

  pipes may be joined with unions or they may be

  soldered; it’s easiest just to cut through supply

  risers. With those pipes disconnected, you can

  move the tub.

  It’s much easier to attach hardware

  If it’s a standard tub (rather than a freestand-

  to the underside of a sink before

  ing tub), you may need to cut into the finish sur-

  mounting it. Here, the plumber

  faces at least
1 in. above the tub to expose the tub

  uses flexible stainless-steel lines to

  lip, which is often nailed to studs. If you’re dis-

  connect hot and cold faucet valves

  carding the tub and don’t care about chipping its

  to the spout inlet. The threaded

  enamel, use a cat’s paw to pull the nails. If the

  bottom of each faucet tee—one is

  visible, at right—receives a 3⁄8-in.

  tub is too heavy or tightly fit to slide out of its

  water-supply riser and a water nut

  alcove, you may need to cut the studs of the end

  that holds it tight.

  wall so you can slide the tub out.

  InsTallIng lavaTory

  BasIns anD kITChen sInks

  Lavatory basins are supported by pedestals, cabi-

  apply plumber’s putty or silicone

  net counters, legs, wall-mounted brackets, or a

  under the flange of the drain

  combination of these, whereas kitchen sinks

  tailpiece, insert it into the drain

  almost always attach to base cabinet countertops.

  hole, then use sliding-jaw pliers to

  Counter-mounted lavs or sinks are particularly

  tighten the locknut on the underside

  of the basin.

  popular because of the storage space underneath.

  Preassemble the hardware. Before mounting a

  sink or lav, attach its hardware, including fau-

  P R O T I P

  cets, spout, and the drain tailpiece. These connec-

  tions are easier to make when the fixture is

  when connecting supply

  upside down before installation. Insert the

  lines to fixtures, code requires

  threaded faucet stems through predrilled holes

  hot on the left, cold on the right.

  in the sink or lav body, and tighten the washered

  when your eyes are shut tight

  nuts on the underside. Many manufacturers

  against soapsuds and you’re fum-

  supply a rubber gasket, but when that’s lacking,

  bling for a faucet, it’s reassuring

  spread a generous layer of plumber’s putty

  to know which spigot is which.

  between the metal and the porcelain. Don’t over-

  tighten. Once the faucets are secure, you can

  346 Chapter 12

  P R O T I P

  zzzzzz lavatory assembly

  an old cast-iron tub can

  weigh hundreds of pounds, so

  Spout

  get help removing it. If the tub

  is a standard type, be especially

  careful that it does not drop sud-

  denly when you pull the tub lip

 

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