Renovation 4th Edition

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Renovation 4th Edition Page 85

by Michael Litchfield


  Marking studs. Finally, find and mark stud cen-

  kick will be 4 in. above the finish floor. if you’re installing tile over a mortar bed

  ters, to which you’ll screw the cabinets. To find

  (1 in. to 11⁄2 in. thick), make the rough toekick 5 in. to 51⁄2 in. high.

  studs, use either an electronic stud finder, rap the

  walls with your knuckles, or drive small finish

  kitchens and baths

  363

  to construct, and they’re far more stable than a

  level in all directions. So take pains to be sure

  1-in.-high stack of shims. Once you’ve leveled the that first corner top is at the right height—in

  toekicks, place the base cabinets atop them and

  relation to the base cabinet layout line—and level

  see how everything fits together. If this dry run

  in all directions. Once that corner cabinet is per-

  looks good, set aside the cabinets and screw the

  fectly level, you have a good shot at extending

  toekicks to the subfloor.

  that level outward as you add cabinets.

  When you’ve leveled the corner cabinet in all

  Setting cabinets with integral toekicks. If

  directions, you can screw it to the toekick and,

  your cabinets have integral (built-in) toekicks, be through its mounting rails, to the studs behind

  sure to review the preceding section on rough

  it. But more often, carpenters prefer to “gang”

  toekicks. Shimming units with integral kicks is

  cabinets together, lining up their tops so they’re

  similar but more difficult. Basically, you’ll shim

  level and, using quick-release clamps with pad-

  each cabinet under its sidewalls, front, and back.

  ded jaws, aligning and drawing the cabinet

  The difficulty arises because you can’t go back

  edges or face frames together. Once you’ve lined

  Because you’ll be securing both base

  and adjust rear shims once you’ve installed the

  and wall cabinets to stud centers, use

  up the cabinet edges and frames, use wood

  next cabinet. So take the time to level the top of

  an electronic stud finder to help

  screws to join them. Drill pilot holes first with a

  each base cabinet perfectly. Otherwise, the order

  locate them.

  countersink bit so the screw heads will be flush.

  in which you install cabinets is the same for

  If cabinet panels are 3⁄4 in. thick, use 11⁄4-in.

  either type.

  screws to join them so the screw points don’t

  Setting base cabinets. If you’re installing a

  pop through.

  single run of cabinets along one wall, it really

  After securing the cabinet edges and frames,

  doesn’t matter where you start. However, if

  check the cabinet tops for level and height one

  there’s a sink cabinet centered under a window,

  last time. Then, depending on the type of cabinet,

  start there. If your cabinet layout is L- or

  screw the cabinet bottoms to the toekicks, or

  U-shaped, start in a corner because there, where

  screw integral toekicks to the subfloor. Finally,

  cabinet runs converge in a corner, their tops will

  screw the cabinet backs to the studs, through the

  need to line up perfectly if the countertop is to be pilot holes you predrilled. If a wall is wavy, shim

  TWO WAyS TO SEcurE A TOEKIcK

  P R O T I P

  as you install each cabinet,

  first transfer the stud center

  marks to the mounting rails on

  the back of the cabinet. then

  drill through the marks, using a

  bit that’s smaller than the shanks

  of the mounting screws—or a

  countersink bit. drill slowly to

  avoid splintering the plywood on

  the inside of the cabinet, or stop

  the countersink bit just as its

  point emerges. Finish drilling

  from the other side.

  Once you’ve leveled all the toekicks in a cabinet run,

  If a floor is badly out of level, avoid using a stack of shims

  screw them to the subfloor. If you use square-drive

  to level a unit because they wouldn’t be stable. Instead,

  screws, the driver bit is less likely to slip out when the

  use plywood ell supports: Screw one leg of the ell to the

  screw meets resistance.

  subfloor, then screw the leveled toekick to the other leg.

  364 chapter 13

  low spots behind the mounting rails; otherwise,

  screws could distort the mounting rails and pos-

  sibly misalign the cabinet boxes. Screws should

  sink at least 1 in. into the studs, so use #8 screws

  that are 21⁄2 in. or 3 in. long. Don’t use drywall

  screws because they don’t have much shear

  strength. If your base cabinets have top and bot-

  tom mounting rails, drive two screws per stud to

  anchor the cabinets—in other words, sink a

  screw each time a mounting rail crosses a stud.

  Later, you can use wood-grained, stick-on screw

  covers to hide the screws.

  Setting sink bases. Sink bases with back panels

  take a bit more work because you must bore or

  cut through the back panel for pipe stub-outs

  and electrical outlets, if any. Perhaps the easiest

  way to transfer the locations of those utilities to

  the back of the cabinet is to position the cabinet

  as close as you can to layout marks on the wall,

  then place a spirit level behind it. Holding the

  level vertically, place it next to each stub-out,

  plumb the level, and mark that pipe’s position on

  the wall and on the cabinet’s back stringer. Pull

  the sink base away from the wall, measure how

  far each stub is below the layout line, and mea-

  Once you’ve leveled the toekicks along a wall, start setting the base cabinets on top, and check

  sure down an equal amount on the back of the

  them for level as well. If the cabinets are in an L- or u-shaped layout, work outward from a corner.

  cabinet. Use a slightly oversize hole saw to bore

  When you’re sure that base cabinets

  If the walls are irregular—and most are—shim behind the

  Screw through cabinet bottoms into toekicks. Predrill

  are at the correct height and leveled,

  cabinet-mounting rails before screwing them to the

  screw holes with a countersink bit so screw heads will

  align their front edges or face frames studs. Otherwise, back panels and rails could distort.

  be flush. Then cover them with wood plugs or stick-on

  and use padded clamps to draw

  screw covers.

  adjacent cabinets together. Then sink

  two wood screws through side panels

  to secure them.

  kitchens and baths

  365

  scribing A BASe CABInet

  To cut down a base cabinet (with an inte-

  Top mounting rail

  gral toekick) whose top is too high, place

  Base-cabinet

  layout line

  the cabinet as close as possible to its final

  position and shim it level. set a pencil

  X

  compass to the distance the cabinet top

  projects above the
base cabinet layout

  line, and scribe the base of the cabinet

  Spirit level

  along the floor. By cutting along those

  scribed lines with a jigsaw, you’ll reduce

  Cutline

  the height of the cabinet the correct

  amount. if either side panel is finished,

  place masking tape along the base of the

  Cabinet

  panel before scribing and cutting. a pencil

  Scriber or

  X

  compass

  shimmed level

  line drawn on the tape may be more visi-

  ble, and the tape will keep the metal shoe

  If a base cabinet with an integral toekick sits

  above the base-cabinet layout line once the unit

  of the jigsaw from scratching the panel.

  has been leveled, scribe and trim its bottom to

  reduce its height. Set the scriber to the amount

  (X) that the cabinet sits above the layout line.

  holes, stopping when the saw’s center bit comes

  to the subfloor. For that reason, use ell supports

  through the inside of the cabinet. Finish drilling

  to level rough toekicks or integral toekicks and

  from the inside of the back panel to avoid splin-

  anchor them to the subfloor. Here, glue and

  tering it.

  screw the ells to the subfloor after snapping

  Setting islands. Kitchen islands are installed

  chalklines to show you exactly where the island

  much the same as other base cabinets, except

  will sit. Place an ell at least every 18 in. to 24 in.,

  that they can’t be screwed to studs. Therefore, the and to further bolster rough toekicks, add cross-

  rough toekick must be sturdy and well attached

  pieces at the same interval. You can’t overbuild a

  kitchen island, especially if you’ve got kids who

  think cabinets are jungle gyms.

  hanging Wall cabinets

  Wall cabinets must be leveled, plumbed, and

  solidly anchored, so transfer the locations of stud

  centers to the back of each wall cabinet, and

  predrill screw holes in the mounting rails, as you

  did for base cabinets. Remove the doors and

  shelves so the cabinets will be easier to lift and

  position next to the alignment marks you drew

  earlier along the wall cabinet layout line. Before

  lifting anything, however, use a 6-ft. spirit level

  to refresh your memory as to where the wall’s

  surface is out of plumb and where it bulges or

  recedes. Make light pencil notations on the wall.

  Supporting cabinets. It’s better to have a helper

  hold wall cabinets in place as you mount them.

  But if you’re working solo, the simplest support

  is a temporary support strip, a straight, predrilled

  Bore slightly oversize holes in the sink cabinet so you’ll have an easier time lining up pipe stub-

  outs. When the installation is complete, spray expanding foam to fill the gaps.

  366 chapter 13

  ScrIBINg A PANEL TO AN IrrEguLAr WALL

  To scribe an end panel (here, a refrigerator panel), first

  A belt sander held 90° to a scribed line enables you to see

  Hanging wall cabinets is easiest with

  level and plumb its edges. Put painter’s masking tape on

  how much wood you’re removing. use a 120-grit belt,

  four hands: Two hold and adjust, while

  the panel, and scribe directly onto the tape to make the

  back-bevel the edge slightly, keep the sander moving, and two check level and drive screws.

  line more visible. If the wall irregularity is slight, hold a

  stop just shy of the line. Finish off with a sanding block or

  pencil flat to the wall and slide it up and down.

  a handplane.

  3⁄4-in. by 11⁄2-in. plywood strip placed immediately

  Ideally, each wall cabinet should be secured to

  below the wall cabinet layout line and screwed to at least two studs with two #8 wood screws

  each stud with a #8 wood screw (see “Cabinet-

  through the top mounting rail and two screws

  Mounting and Edge Details” on p. 362). With the

  through the bottom rail. However, many wall

  cabinet bottom sitting atop it, the strip will sup-

  cabinets are too narrow to reach two studs.

  port the box’s weight, freeing one of your hands

  Screwing cabinet boxes to each other lends addi-

  to screw the top mounting rail to a stud. That

  tional support and spreads the load. But if a cabi-

  first screw will hold the cabinet in place, but don’t net will be heavily loaded or if you’re uneasy

  sink it so deep that it bends the mounting rail.

  hanging it on only one stud, cut open the wall

  and let in (mortise) a piece of 1x blocking into at

  Plumbing and shimming. Once that first screw

  least two studs. You’ll need to repair the wall—a

  is in, the cabinet should stay put, so you’ll have

  rough patch is fine if it’s hidden by cabinets—but

  both hands free to shim the cabinet and check

  you’ll have plenty to screw to.

  for plumb. A cabinet sitting on a leveled strip

  should have a level bottom and plumb sides—but tying cabinets together. Install the wall cabi-

  check to be sure. The front of the cabinet also

  nets in roughly the same order you did base cabi-

  must be plumb. If it’s not, insert shims between

  nets. If the cabinet layout is L- or U-shaped, start

  the wall and the cabinet. Although you can

  with a corner cabinet and work outward. As you

  easily shim behind the top mounting rail, the

  set successive cabinets, place a straightedge or a

  support strip will prevent shimming from under-

  6-ft. level held on edge across several cabinet

  neath; instead, shim the bottom corners from

  faces to make sure they’re flush. You may need to

  the side. If the top of the cabinet needs to come

  back out screws or drive them deeper to make

  forward, slightly back out the screw in the top

  the cabinets flush. Once they’re flush, clamp and

  mounting rail. Once all the cabinet faces are

  screw them together as you did for the base cabi-

  If you plumb and level the corner

  plumb, drive a second screw through the top

  nets. At that point, you can remove the support

  units, it will be easier to level cabinet

  mounting rail and a third screw through the

  strip. With the strip gone, the space behind the

  runs on both walls. The corner strip,

  bottom rail, near the shim point. You will add

  bottom mounting rail will be accessible, so add

  held in place with a clamp, covers the

  another screw to the bottom rail later, after you

  shims and screws as needed.

  gap between the two cabinets. Note:

  European-style hinges—seen here on

  remove the support strip and shim behind the

  finishing touches. Patch holes left by the

  the cabinet cases—allow you to

  fourth corner of the cabinet box.

  support-strip screws or cover them with trim.

  remove the doors easily, so there’s

  less weight to lift.

  kitchens and baths

  367


  Custom cabinetmakers often use a piece of trim

  with the same finish as the cabinets as a support

  kitchen cabinet space stretchers

  strip and just leave it in place. Thus if the front

  getting more storage space sometimes means making better use of the space

  of the cabinet has a 11⁄4-in.-wide trim piece run-

  you already have. one great way to do this is by converting existing shelves in base

  ning along the bottom to hide a lighting strip,

  use a piece of 11⁄4-in.-wide trim as a support strip.

  cabinets into sliding shelves, which are mounted on drawer glides so they can be

  Cover the cabinet-mounting screws with wood

  pulled out. With this modification, the whole shelf is accessible, not just the front

  plugs or stick-on screw covers. Finally, install the

  of it. look for side-mounted, ball-bearing drawer slides rated for 75-lb. or 100-lb.

  shelves, drawers, doors, and hardware such as

  loads because 24-in.-wide shelves (the standard base cabinet depth) can hold a lot.

  pulls or knobs.

  a number of manufacturers make shelf mechanisms that slide and pivot, thereby

  These days, most cabinets use European-style

  improving access into some of the most hard-to-reach places, such as corner cabi-

  door hinges (shown on the bottom of the facing

  nets. cabinet organizers, whether for spice jars, silverware, or pots and pans, enable

  page), which are easy to remove, reattach, and

  kitchen users to lay hands on the item they want with less searching.

  adjust. Hinges are set into 35mm-dia. holes

  bored precisely into the door frames. The doors

  are attached to the cabinet box via baseplates.

  These hinges easily clip on and off the baseplates

  without the need to remove any screws. Once the

  cabinets are installed, clip on the doors and use

  the adjustment screws to raise the hinges up or

  down, in or out, until the reveals (gaps) between

  the doors are equal and the doors lie flat.

  A Personal Take

  on IKEA Cabinets

  The Swedish retailer IKEA is one of the largest

  sellers of assemble-it-yourself cabinets in the

  world. Its cabinets are modestly priced, smartly

  designed, reasonably durable, and machined so

  exactly that the average Joe or Jane can put

  them together. In general, the customer service is

  good. Finally, there’s a wide range of support

 

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