Renovation 4th Edition

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Renovation 4th Edition Page 129

by Michael Litchfield

shown in the photo on p. 557. It’s not surprising

  that wood flooring is a sentimental favorite. It’s

  beautifully figured, warm hued, easy to work,

  The solid-wood wear layer of this

  engineered flooring can be sanded

  and durable.

  and refinished several times. The

  Disadvantages: Wood scratches, dents, stains,

  finishes shown are (left to right)

  and expands and contracts as relative humidity

  white ash, vintage chestnut,

  varies. And, when exposed to water for sustained

  and cherry.

  periods, it swells, splits, and eventually rots. Thus,

  wood flooring needs a fair amount of mainte-

  nance, especially in high-use areas. In general,

  solid wood is a poor choice for rooms that tend

  to be chronically damp or occasionally wet.

  Engineered wood flooring is basically an

  upscale plywood with a top layer of solid hard-

  wood laminated to a three- to five-layer plywood

  base. Most types are prefinished, with tongue-

  and-groove edges and ends. This flooring is typi-

  cally sold in cartons containing 20 sq. ft. of

  21⁄2-in. to 7-in. widths and assorted lengths.

  Engineered wood flooring can be stapled to a

  plywood subfloor, glued to a concrete slab, or

  floated above various substrates. There are also

  glueless, snap-together systems. (Because float-

  ing floor systems can accommodate so many

  substrates, building environments, and design

  options, “ ‘Floating’ an Engineered Wood Floor”

  is discussed on pp. 576–580.) More dimensionally

  stable than solid wood, engineered wood flooring

  is especially well suited to areas where humidity

  fluctuates, such as kitchens or basement rooms.

  There are many price points and quality levels

  of engineered wood flooring, and you get what

  This array of Natural Cork® flooring is sealed with a UV-cured acrylic finish that keeps out

  you pay for. Better-quality flooring has a thicker

  moisture. The cork wear layer is bonded to a high-density fiberboard.

  wear layer—the top veneer layer, which can be

  sanded. Wear layers range from 3⁄32 in. to 1⁄4 in.

  thick. In general, a wear layer that was dry sawn

  has grain patterns more like solid-wood flooring,

  558 Chapter 20

  whereas layers that were rotary-peeled or sliced

  vacuum or mop it regularly to reduce abrasion.

  from a log tend to look like plywood.

  Avoid installing it in chronically moist areas.

  Disadvantages: The wear layer of engineered

  Coconut palm flooring, like bamboo, is plenti-

  wood flooring is relatively thin. Although manu-

  ful and can be sustainably harvested. Its texture

  facturers contend that a wear layer 5⁄32 in. thick

  is fine pored, reminiscent of mahogany. Because

  can be refinished two or three times, that seems

  coconut palm is a dark wood, its color range is

  optimistic given the condition of most rental

  limited, from a rich, mahogany red to a deep

  sanding equipment.

  brown. And it is tough stuff: Smith & Fong offers

  Prefinished wood flooring is stained and sealed a 3⁄4-in.-thick, three-ply, tongue-and-groove strip

  with at least four coats at the factory, where it’s

  flooring called Durapalm®, which it claims to be

  possible to apply finishes so precisely—to all

  25% harder than red oak. Durapalm is available

  sides of the wood—that manufacturers routinely

  unfinished or prefinished. One of the finish

  offer 15-year to 25-year warranties on select fin-

  options contains space-age ceramic particles for

  ishes. Finishes are typically polyurethane, acrylic, an even tougher surface. So if you’re thinking of

  or resin based, with additives that help flooring

  installing a ballroom floor in your bungalow, this

  resist abrasion, moisture, and UV rays. To its pre-

  is definitely a material to consider.

  finished flooring, Lauzon® says it applies “a

  polymerized titanium coating [that is] solvent-

  free and VOC and formaldehyde-free.” Harris

  Tarkett coats its wood floors with an aluminum

  oxide–enhanced urethane. Another big selling

  point: These floors can be used as soon as they’re

  installed. There’s no need to sand them or wait

  days for noxious coatings to dry.

  As tough as prefinished floors are, however,

  manufacturers have very specific requirements

  for installing and maintaining them, so read their

  warranties closely. In many cases, you must use

  proprietary cleaners or “refreshers” to clean the

  floors and preserve the finish. Also, board ends

  cut during installation must be sealed with a fin-

  ish compatible with that applied at the factory.

  otHEr natural FlooringS

  The materials in this group—bamboo, coconut

  palm, and cork—are engineered to make them

  easy to install and durable. And their beauty is

  100% natural.

  Bamboo flooring sounds implausible to people

  who visualize a floor as bumpy as corduroy.

  However, bamboo flooring is perfectly smooth. It

  is first milled into strips and then reassembled as

  multi-ply, tongue-in-groove boards. Available in

  the same widths and lengths as conventional

  hardwood, bamboo boards are commonly 3⁄8 in.

  to 5⁄8 in. thick. Bamboo flooring can be nailed or

  glued. But if you glue it, allow the adhesive to

  become tacky first so the bamboo doesn’t absorb

  moisture from it.

  Bamboo flooring comes prefinished or unfin-

  ished and can be sanded and refinished as often

  as hardwood floors. It’s a warm, beautiful sur-

  face, with distinctive peppered patterns where

  shoots were attached. Bamboo is hard and dura-

  ble, with roughly the same maintenance profile

  Laminated bamboo, such as amber horizontal Plyboo®, is about as hard as oak. Thanks to its

  as any natural wood product, so you must

  extensive root system, bamboo can be harvested repeatedly without replanting.

  Flooring

  559

  Cork flooring is on the soft end of the hard-soft

  requiring glue usually need it to bond planks

  continuum. Soft underfoot, sound deadening,

  together, not to glue them to a substrate.

  nonallergenic, and long lasting, cork is the ulti-

  mate “green” building material. Cork is the bark

  laMinatE Flooring

  of the cork oak, which can be harvested every

  Here, the term “laminate” refers not to fusing

  10 to 12 years without harming the tree (some

  thin wood layers but to a group of floorings

  cork trees live to be 500 years old).

  whose surface layers are usually photographic

  Traditionally sold as 3⁄16-in. by 12-in. by 12-in.

  images covered and protected by a clear

  tiles, which are glued to a substrate, cork flooring melamine (plastic) layer. The photographic

  now includes colorfully stained and prefinished

  P R O T I P />
  images often show wood grain, tile, or stone.

  squares and planks that interlock for less visible

  Although plastic-laminate “wood” flooring may

  seams. Cork flexes, so many manufacturers use a

  in many of the adobe houses

  be a hard sell to traditionalists, the stuff wears

  flexible coating such as UV-cured acrylic to pro-

  he designed, albuquerque legend

  well and every year captures a larger share of res-

  tect the surfaces and edges from water. Cork’s

  nat Kaplan continued his tile

  idential flooring. Moreover, as this category

  resilience comes from its 100 million air-filled

  floors up the wall by using

  increases in popularity, manufacturers offer

  cells per cu. in., so it’s a naturally thirsty material.

  12-in.-sq. Mexican paver tiles as

  more and more colors and textures, including

  baseboards. With no fear of

  Wipe up spills immediately and avoid soaking a

  many that don’t mimic natural materials and are

  drenching wood baseboards or

  cork floor when mopping it: Use a damp mop

  quite handsome on their own.

  drywall, you can freely swing

  instead and periodically refresh its finish.

  Developed and first adopted in Europe, lami-

  that mop as you swab the floors.

  Disadvantages: Avoid dragging heavy or sharp- nate flooring most commonly consists of snap-

  edged objects across it because it will abrade. Chair together planks that float above a substrate,

  and table legs can leave permanent depressions.

  speeding installation, repairs, and removal. Of all

  Typically, engineered cork flooring has a three-

  flooring materials, laminate is probably the most

  ply, tongue-in-groove configuration. The surface

  affordable, and as noted, it’s almost indestructi-

  layer is high-density cork, the middle layer is

  ble. It’s also colorfast, dimensionally stable, and

  high-density fiberboard with precut edges that

  easy to clean—though many manufacturers insist

  snap together, and the underlayment layer is low-

  that you use proprietary cleaning solutions.

  density cork that cushions footsteps and absorbs

  Disadvantages: Laminate flooring dents,

  sound. First developed in Europe, snap-together

  exposing a fiberboard core; you can’t refinish it,

  panels float above the substrate, so owners can

  although damaged planks can be replaced; and

  easily replace damaged planks or, when it’s time

  you shouldn’t install it in high-humidity areas or

  to move, pack up the floor and take it with them.

  over concrete basement floors because it tends

  Many snap-together floors are glueless, but floors to delaminate.

  rESiliEnt Flooring

  Vinyl and linoleum are the two principal resilient

  materials, available in sheets 6 ft. to 12 ft. wide,

  or as tiles, typically 13 in. or 12 in. square.

  Linoleum is the older of the two materials, pat-

  ented in 1863. It may surprise you to learn that

  linoleum is made from raw, natural materials,

  including linseed oil ( oleum lino, in Latin), pow-

  dered wood or cork, ground limestone, and res-

  ins; it’s backed with jute fiber. (Tiles may have

  polyester backing.) Because linoleum is comfort-

  able underfoot, water-resistant, and durable, it

  was a favorite in kitchens and baths from the

  beginning, but it fell into disfavor in the 1960s,

  when it was supplanted by vinyl flooring, which

  doesn’t need to be waxed.

  However, linoleum has proven resilient in

  more ways than one by bouncing back from near

  extinction, thanks to new presealed linoleums

  that don’t need waxing. In addition, linoleum

  (sometimes called Marmoleum, after the longest

  continuously manufactured brand) has antistatic

  These colors are a small sample of the hundreds available from Marmoleum, one of the oldest

  and antimicrobial qualities. It’s also possible to

  makers of linoleum.

  560 Chapter 20

  custom-design linoleum borders, which are pre-

  cisely cut with a water jet. Flooring suppliers can

  tell you more.

  Vinyl has similar attributes to linoleum,

  though it is a child of chemistry. Its name is short

  for polyvinyl chloride (PVC). Vinyl flooring also

  is resilient, tough to damage, stain-resistant, and

  easy to clean. It comes in many grades, princi-

  pally differentiated by the thickness of its top

  layer—also known as its wear layer. The thicker

  the wear layer, the more durable the product. The

  more economical grades have designs only in the

  wear layer, whereas inlaid designs are as deep as

  the vinyl is thick. If you’re thinking of installing

  vinyl yourself, tiles are generally easier, although

  their many joints can compromise the flooring’s

  water resistance to a degree.

  Top: Porcelain 12-in. by 12-in. tile from BJCeramic. Bottom: Natural cleft

  StonE and tilE

  slate from Mohawk®.

  If stone and tile are properly bonded to a durable

  substrate, nothing outlasts them. However, hand-

  Not grandma’s wall-to-wall carpet,

  unless she lived in Hollywood. This

  made tiles or stones of irregular thickness should

  faux-leopard, cut-pile carpet is part

  usually be installed in a mortar bed to adequately

  of Shaw Carpet’s Wildebeest series.

  support them. And leveling a mortar bed is best

  done by a professional. Tile or stone that’s not

  adequately supported can crack, and its grout

  joints will break and dislodge. Chapter 16 has the

  full story.

  Tiles are rated by hardness: Group III and

  higher are suitable for floors. Slip resistance is

  also important. In general, unglazed tiles are less

  slippery than glazed ones, but all tile and stone—

  and their joints—must be sealed to resist staining

  and absorbing water. (Soapstone is the only

  exception. Leave it unsealed; most stone sealers

  won’t penetrate soapstone and the few sealers

  durable as other synthetics, although some acryl-

  that do penetrate make it look like it’s been

  ics look deceptively like wool.

  oiled.) Tile and stone suppliers can recommend

  Disadvantages: Carpeting can be hard to keep

  sealants; you’ll find several on p. 373. If stone and clean, and it harbors dust mites and pet dander,

  tile floors are correctly sealed, they’re relatively

  which can be a problem for people with allergies.

  easy to clean with hot water and a mild house-

  In general, wall-to-wall carpet is a poor choice

  hold cleaner.

  for below-grade installations that are not com-

  pletely dry because mold will grow on its under-

  CarPEting

  side. Far better to use throw rugs in finished

  Carpeting is favored in bedrooms, living rooms,

  basement rooms.

  and hallways because it’s soft and warm under-


  foot and because it deadens sound. In general,

  the denser the pile (yarn), the better the carpet

  Refinishing Wood Floors

  quality. Always install carpeting over padding;

  Wood floor refinishing can be as simple as lightly

  the denser or heavier the pad, the loftier the car-

  sanding an existing finish and applying another

  pet will feel and the longer it will last. Wool tends coat of the same finish or as extensive as strip-

  to be the most luxurious and most expensive car-

  ping the floor finish completely and sanding it

  peting, but it’s more likely to stain than synthet-

  several times before applying a new finish. If the

  ics. Good-quality polyester carpeting is plush,

  floor is just grimy and dull from too many coats

  stain-resistant, and colorfast. Nylon is not quite

  of wax, it may just need a thorough washing. If

  as plush or as colorfast, though it wears well.

  washing doesn’t do the trick, try to determine

  Olefin and acrylic are generally not as soft or

  what the existing finish is before you rent a sander.

  Flooring

  561

  tHrEE tEStS to

  dEtErMinE a Floor FiniSH

  refinishing Floors Safely

  Wood floors installed in the 1960s or earlier were

  refinishing floors is not inherently dangerous. nonetheless, there are safety

  usually finished with some combination of wax,

  issues to consider.

  shellac, and varnish. After that, they were most

  electrical. Before renting sanders, examine their electrical cords and plugs,

  likely finished with a penetrating oil or oil- or

  rejecting any that are frayed or appear to have been sanded over. if you don’t have a

  water-based polyurethane. (For more on finishes,

  heavy-duty extension cord, rent or buy one; lightweight household cords could over-

  see p. 569.) Here are a few tests to help figure out

  heat and start a fire. user’s manuals or labels on big sanders indicate minimum cord

  what’s there and what to do next.

  specs. Household circuits must be adequately sized for the equipment: 220-volt

  Test 1: Wax. Place several drops of water on the

  drum sanders often require 30-amp circuits; 110-volt sanders typically require

  floor. If the surface turns white in 10 to 15 min-

  20-amp circuits. in most cases, a drum sander’s 30-amp plug will fit a home’s

  utes, there’s wax on the floor. If the water doesn’t

  30-amp dryer receptacle.

  leave a white spot, try test 2. If the finish is dull,

 

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