The Collins Class Submarine Story

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The Collins Class Submarine Story Page 8

by Peter Yule


  moted them vigorously in Australia. In 1982 Eglo Engineering

  formed a joint venture with Kockums to put together a bid – on

  the basis that either side could opt out if it believed the bid would

  not win.5

  The currents of history and the vagaries of luck came together

  to favour the campaign to build submarines in Australia. The

  growth of the Australian economy since 1945 came to a sud-

  den end in 1974 when the profligacy of the Whitlam government

  coincided with the first oil shock to produce a severe recession

  accompanied by rampant inflation. High unemployment and high

  inflation continued throughout the Fraser government of 1975–

  83, leading to a rising groundswell of opinion questioning the

  central tenets of the ‘Deakinite settlement’ that had been the basis

  of Australian public policy since the early years of federation.

  The settlement had been based on the White Australia policy,

  centralised wage fixing and protection of industry. It was inher-

  ently introspective, defensive and dependent, fostering ‘a weak

  domestically oriented business culture and a union mythology

  of a workers’ paradise’.6 After a century of protectionism,

  Australian manufacturing industry was inefficient, uncompetitive

  and focused on making products for the small domestic market.

  Unusually for a developed country, Australia’s exports were over-

  whelmingly of primary products, leaving it highly vulnerable to

  price fluctuations on world markets.

  The nature and causes of and remedies for the structural defi-

  ciencies of the Australian economy were fiercely debated through-

  out the 1980s and a consensus emerged – transcending traditional

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  T H E C O L L I N S C L A S S S U B M A R I N E S T O R Y

  political boundaries – that the Australian economy should be more

  open and competitive, with a more flexible and better-educated

  workforce. Support for this view came from the ‘dries’ in the Lib-

  eral party, from within all factions of the Labor party and even

  from notoriously militant trade union leaders. Equally, opposi-

  tion came from across the whole traditional political spectrum.

  Reform proved too hard for the Liberal government of 1975–83

  and little was done until the election of the Labor government in

  March 1983.

  The refusal to take risks permeated all levels of the Fraser min-

  istry. Hans Ohff remembers calling on the Minister for Defence

  Support in the Fraser government to discuss building submarines

  in Australia, but he ‘wouldn’t have a bar of it, saying “We can’t

  build submarines – go away”’.

  The final years of the Fraser government saw a wages explosion

  destabilise the economy.7 The $4 billion deficit of treasurer John

  Howard’s 1982 budget contributed to the worst recession since

  the 1930s, with unemployment peaking at over 10 per cent in

  mid-1983. Over 100 000 jobs were lost in the metal trades alone

  between June 1982 and June 1983.

  These circumstances prompted many left-wing union leaders

  such as Laurie Carmichael, John Halfpenny and George Campbell

  to support the Labor Party’s ‘accord’ with the union movement

  to control wage increases. Beyond that, it inspired them to look

  further than seeking a bigger share of the cake for workers, to

  asking why the cake was shrinking and how it might be made

  to grow again. Carmichael was one of the authors of Australia

  reconstructed, a union plan inspired by the Swedish economy and

  industrial relations system, calling for a more open and competi-

  tive economy, with a more skilled and flexible workforce.8

  The influence of the Swedish model was also strong in the

  Labor Party, particularly among some of the key ministers in

  the Hawke government. John Button wrote of his first visit: ‘I

  had an impression of Sweden as a country where social harmony

  coexisted with efficient and high quality manufacturing . . . it

  seemed a contented, well-ordered place.’9 He was impressed with

  the emphasis on research and development in Sweden and the

  collaboration between government and industry, within the con-

  text of a free market and an open economy. Similarly, Brian Howe

  was attracted to the Swedish model of industrial relations in which

  W E C A N ’ T B U I L D S U B M A R I N E S , G O A W A Y

  43

  the workforce was valued and involved. He saw manufacturing

  conditions in Swedish factories as being much better for workers

  than in Australia and was impressed with the enormous emphasis

  on training and reskilling the workforce.

  The consequence of these many interlocking factors was to

  provide support for the campaign begun by Hans Ohff and John

  White to build submarines in Australia. These influences are

  reflected in a speech made in 1992 by Senator Robert Ray as

  Labor’s Minister for Defence. He argued that, quite indepen-

  dent of any military considerations, the decision to build the sub-

  marines in Australia ‘was to benefit Australia, not only through

  job creation but also through technology transfer, creation of new

  skills, improved quality practices and . . . development of modern

  management techniques and the introduction of new and more

  progressive industrial relations practices’.10

  In mid-1982 the economically and industrially focused cam-

  paign run by Hans Ohff and Eglo Engineering to build submarines

  in Australia came together with the navy’s nascent project to

  replace the Oberons. The project director, Captain Graham White,

  was sitting in his office in Campbell Park West in Canberra (where

  old sailors were sent to forget the smell of the sea) when the secu-

  rity guard called him and said there were two people who wanted

  to talk about submarines. Soon White was listening to Hans Ohff

  in his fluent, but strongly accented English saying: ‘I’m just a

  square-headed German – if I annoy you, just tell me to leave.’ But

  Graham White listened, while Hans Ohff and John White talked

  about building submarines in Australia. Graham White had never

  heard of Eglo before. He had thought there would be logistical

  advantages in building in Australia, but did not know whether

  submarines were within the capabilities of Australian industry.

  The three talked for hours and Graham White became convinced

  that ‘it was not only possible to build in Australia, but it was

  essential’.11

  C H A P T E R 6

  The acts of the apostles

  The commitment of Graham White and the project office to build-

  ing in Australia had dramatic and far-reaching consequences for

  the new submarine project. Most significantly, it harnessed sup-

  port for the project from many groups that would otherwise have

  been indifferent or even opposed to buying submarines, notably

  the left wing of the Labor Party and the trade unions. Without

  this broad base of support, it is likely that the project would have

  been considered too hard and expensive and fallen victim to the

  balance o
f payments crisis in the mid-1980s.

  The project office joined Hans Ohff and John White as the

  leading apostles for building the submarines in Australia, widely

  preaching their gospel, the central tenets of which were industrial

  regeneration, technology transfer, modular construction, quality

  assurance and industrial relations reform.

  In early 1984 a third force appeared when Jim Duncan, a for-

  mer naval electrical engineer, was appointed to lead the South

  Australian submarine task force created to get the submarines

  built in South Australia. Duncan had served with Graham White

  on HMAS Vampire and they shared a similar attitude to many

  issues, notably the problems of Australia’s old naval dockyards

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  45

  and the navy’s lingering colonial dependence on Britain. Duncan

  also had close links with Eglo Engineering, developed through

  Eglo’s construction work at Port Adelaide. On 7 April 1984 he

  recorded in his diary:

  Lunch at home with John White from 1200–1730.

  Discussion centred on philosophy of Eglo’s proposal. It also

  served to bring John and I to a closer understanding of the

  way we each think. John is a gifted person who genuinely

  believes in the national issues at stake with this programme. I

  feel very pleased we are fellow travellers. It would seem to me

  that all the factors necessary for success of this programme

  are synchronised in time and place.1

  Jim Duncan realised that South Australia could not compete

  against the political clout of New South Wales and Victoria and

  the pressure to sustain the old dockyards at Cockatoo Island and

  Williamstown. He saw that South Australia had to present the

  case for a fresh site free from the constraints of the poor indus-

  trial relations, inefficient work practices and outdated technical

  processes in the old dockyards. Consequently, the case he put

  together emphasised South Australia’s relatively good industrial

  relations record and the possibilities for industrial regeneration,

  involving issues such as modular construction, quality assurance

  and the Australian adoption of high technology.2 Jim Duncan and

  the South Australian premier, John Bannon, formed an effective

  lobbying team, focusing attention on industrial modernisation and

  undermining the chances of the traditional shipyards.

  The challenges of logistic support had created some interest

  within the navy for building the Oberons’ successors in Australia,

  and the benefits from local production increased as military

  equipment became more complex. Orm Cooper recalls that the

  destroyer HMAS Perth was delivered from the United States with

  no documentation and spare parts sufficient for only 18 months.

  Planning for continuing support was inadequate and the navy paid

  a fortune for both spare parts and documents. As deputy director

  of naval matériel, Cooper had to send his people into the library at

  the American navy base at Subic Bay to photocopy the documents

  they needed.

  Admiral Bill Rourke, in particular, ‘carried the torch for an

  Australian build’ and did much to have the idea accepted (if ever so

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  T H E C O L L I N S C L A S S S U B M A R I N E S T O R Y

  reluctantly) by the defence bureaucracy.3 While British support of

  the Oberons was generally better than with Perth, the submarines

  were still highly dependent on the Royal Navy and British compa-

  nies for technical knowledge, supplies and spare parts. Cockatoo

  Island had become proficient at refitting the Oberons, building up

  both knowledge and a hoard of spare parts, but it was always

  at the end of a long supply chain that could be easily disrupted.

  During the Falklands War in 1982 it became impossible to get

  spare parts for the Oberons. The navy believed building the new

  submarines in Australia would lessen logistics dependence on an

  overseas builder and navy.

  However, better through-life support would not have been suf-

  ficient justification to overcome the strong preference for overseas-

  sourced equipment then held within the Defence Department. The

  chief of air force technical services, Air Vice Marshall Lyndon

  Compton, said: ‘Certainly in the RAAF we generally are not over

  enthused about something being made in Australia . . . because it

  usually leads us into a large management task, a lot of problems,

  delays in deliveries, cost overruns, failure to meet performance and

  so on.’4 The same feeling was widespread in the army, navy and

  the defence bureaucracy. There were few contacts between defence

  and industry and widespread scepticism about the capabilities of

  Australian industry. The naval dockyards, with high standards but

  slow and expensive work practices and ancient equipment, were

  the limit of most naval officers’ knowledge of industry. Many

  believed attempting to build submarines in Australia was an invi-

  tation to disaster, a view shared by a large number of civilian

  policy makers in Canberra.

  Graham White realised that there would be strong opposition

  to building in Australia so, with the encouragement of Hans Ohff

  and John White, the case was developed and extended. Graham

  White recalls that the team covered much ground that was com-

  pletely new for a defence project in a rapid but comprehensive

  learning process. They explored the problems and capabilities of

  Australian industry, learnt of innovations such as quality systems

  and modular construction, and investigated the macro-economic

  impact of Australian construction.

  One of White’s first moves was to ask the Australian Taxation

  Office about the taxation impact of building the submarines in

  Australia. He was thinking in terms of wages coming back into

  T H E A C T S O F T H E A P O S T L E S

  47

  the government’s coffers as tax payments and money circulating

  in the economy. The tax office said that nobody had asked them

  a question like that before, but when they did a study they found

  that the multiplier effects were dramatic. The argument that it was

  more expensive to build in Australia never took this into account.

  The financial case for building in Australia was taken further

  by the South Australian task force in its 1984 ‘Study of the finan-

  cial costs and benefits of constructing submarines in Australia’.

  This showed that the Commonwealth’s increased tax revenues

  would more than cover any extra cost associated with building

  in Australia, which would also help counter Australia’s chronic

  trade deficit and have a positive impact on the broader economy.5

  Armed with these new arguments, the project team left the

  sheltered confines of Campbell Park, not to go overseas with a

  chequebook, but to go out to Australian industry to find out what

  could and could not be done in Australia. They had to sell the

  idea that it was possible to build the submarines in Australia and

  persuade industry to accept the qua
lity requirements for defence

  work.

  There was much scepticism about the project in industry. Gra-

  ham White recalls a presentation at a Business Council lunch after

  which Brian Loton, the managing director of BHP, commented to

  him: ‘We can’t do these things in Australia – give up on the idea.’

  This attitude was understandable. Industrial malaise had

  gripped Australian industry since 1974, and decades of protec-

  tion had produced a narrow, inward-looking focus, creating pes-

  simism about Australian manufacturing. The current model for

  industry participation in defence projects was through ‘offsets’ –

  work given to Australian companies by overseas suppliers who

  had received contracts to supply defence equipment. However,

  reports in 1981 and 1984 found that offsets had been of little

  benefit except for the aerospace industry. They had failed to pro-

  duce significant technology transfer and frequently the cost of the

  offsets was simply added to the price of the equipment. Further,

  only 25 per cent of defence offset commitments were ever com-

  pleted and, of those that were, one company, Hawker de Havil-

  land, received one-third.6 Industry needed to be convinced that

  the submarine project offered more.

  A key area was steel, because making and working special-

  ist steels is essential for submarine construction. There was a

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  T H E C O L L I N S C L A S S S U B M A R I N E S T O R Y

  widespread belief that Australia could not make the light, strong,

  high-yield steel required, and at first the project team did not ques-

  tion this. They made enquiries overseas to source steel supplies and

  were surprised when foreign manufacturers replied that Bunge

  Industrial Steels in Port Kembla was a world leader in high-yield

  steel. The team was assured by Bunge’s chemist and production

  manager that such steel could be supplied. Told 12 000 tonnes

  would be needed, the production manager said Bunge could sup-

  ply it in a fortnight if they worked double shifts.

  After this, the project team began applying the same test to

  everything: ‘You can’t build static converters in Australia’; ‘Who

  says so?’ and they would go looking – often beginning with the

  Yellow Pages – for Australian companies that made a particu-

  lar product or were involved in a particular area. In most cases

 

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