thin each coat with 10% mineral spirits. Oil-
   based polyurethanes dry slowly, so apply only
   one coat per day, unless the manufacturer
   recommends otherwise. Here again, sanding
   between coats is not imperative unless you
   wait a week between coats—or you need to
   528 Chapter 18
   sand down imperfections. Before waxing an
   look you like; typically, two or three coats do the
   oil-based poly, be sure to wait a week after the
   trick. Oil finishes offer the least protection but
   last coat dries.
   are easiest to reapply.
   shellac doesn’t have the water resistance of poly-
   urethane, but it dries quickly, has a wonderful
   Painting the Exterior
   old-fashioned sheen, and adheres well to earlier
   Exterior paint jobs can last 10 years or more if
   shellac coats, so it can be touched up repeatedly.
   you’re fastidious about prep work and attentive
   If wood is new or recently stripped, apply a sealer to water-related building details. Key factors
   coat of thinned-down shellac. If you’ll be staining include proper flashing of windows, doors, and
   the wood, first brush on a sealer of 1 part shellac
   roof junctures; maintaining gutter systems;
   to 4 parts denatured alcohol, allowing it to dry.
   caulking gaps in exterior siding; and adequately
   Otherwise, brush or wipe on a coat of 1 part shel-
   venting excess moisture from interior spaces.
   lac to 2 parts denatured alcohol, wiping off the
   excess and allowing the coat to dry for two hours
   before sanding lightly with 320-grit sandpaper.
   Thereafter, apply two or three coats, thinned with
   10% denatured alcohol. If the surface is smooth,
   ladder saFeTy
   there’s no need to sand between coats. Wait one
   day between coats and three days before waxing.
   if you’re painting a whole house, the job will go much faster if you rent scaffolding.
   Because shellac dries so quickly, don’t attempt to
   however, if you decide to use an extension ladder or two, follow these safety rules:
   rebrush it.
    don’t place ladders near incoming electric service lines. When the air is moist,
   Oil finishes include boiled linseed oil, tung oil,
   electricity can arc to nearby objects or people, so keep your distance.
   and the so-called Danish oils like Watco®. Using
    Securely position the ladder. never ascend a ladder that lists to one side. On
   a nylon pad or a rag, rub a generous amount
   uneven ground, use a ladder with adjustable leveling feet, as shown on p. 44.
   of oil onto the wood. Let that soak in for 10 to
    Place the bottom of the ladder out from a building no more than one-quarter the
   15 minutes before rubbing off the excess with a
   ladder’s height.
   clean, dry cloth. With each coat, the wood will
    Wear hard-soled shoes so your feet won’t tire quickly on the ladder rungs.
   darken slightly. Allow each coat to dry for
   24 hours, then reapply the oil until you get the
   P R O T I P
   shellac mixed from dry flakes
   is a terrific finish with better
   water resistance and clarity than
   premixed shellac. also, it’s a
   good idea to check the label for
   an expiration date. old shellac in
   the can won’t dry properly.
   Sheet peeling is caused by excessive moisture migrating through a wall—in this case, an unvented
   bathroom wall.
   Painting
   529
   WhY Paint Fails
   Wrinkling is caused by applying paint too thickly,
   painting an exterior that is too cold, failing to
   Before you sand or scrape anything, figure out
   thin paint sufficiently, applying paint before ear-
   why the paint is failing . . . and where.
   lier coats are dry, or letting the paint get rained
   blistering is usually caused by painting over
   on before it cured adequately. Use a power sander
   damp wood or an earlier coat of paint that isn’t
   to even out the surface before repainting.
   dry. Blisters often contain water vapor, although
   alligatoring, or cross-grain cracking, is caused
   “temperature blisters” are largely hot air, caused
   by too many layers of paint, usually old, oil-based
   by painting a surface that was too hot. Scrape
   paint. The thicker the paint, the less it can flex as
   and sand blisters, allow the wood siding to dry
   siding expands and contracts. So the paint
   thoroughly, and spot prime.
   cracks—sometimes all the way down to bare
   Peeling off in sheets is blistering on a grand
   wood. Alligatoring may also be caused by paint-
   scale—sometimes an entire wall. This is most
   ing over an undercoat that didn’t dry completely.
   common on older homes lacking vapor or air
   In either case, it’s big trouble because you’ll need
   barriers and occurs especially on siding outside
   to strip the paint down to bare wood and seal it
   bathrooms or kitchens, when excessive moisture
   with a primer-sealer before repainting. It may be
   migrates through the wall. If your old house has
   easier to replace the siding.
   been retrofitted with insulation and a vapor bar-
   Chalking is a normal occurrence and isn’t a
   rier, peeling may indicate moisture trapped
   problem unless it’s excessive, usually the result of
   inside the walls and, possibly, rotted framing. At
   cheap paint. Because new paint won’t adhere
   the very least, add ventilator fans to exhaust
   well to a powdery residue, you must scrub and
   water vapor. And on outside walls, drive thin
   rinse the old surface and allow it to dry before
   plastic wedges behind the lap siding to help
   repainting.
   moisture escape.
   rusty nail stains are common where siding
   intercoat peeling, a new coat of paint separat-
   nails are not galvanized. The fastest fix is
   ing from the old, is a classic case of poor prep
   sanding each stain lightly and priming with a
   work. Typically, chalky old paint was not
   rust-inhibiting primer like Kilz® stain blocker.
   scrubbed or sanded and thus new paint could not For a longer-lasting repair, sand until you expose
   adhere. Or, less often, the painter waited too long each nail head, use a nail set to sink each one
   P R O T I P
   between the prime and finish coats. Scrape failed 1⁄8 in. below the surface, prime with stain blocker,
   paint, sand, and wash the surface well, letting it
   and fill with wood filler. Then sand and spot-
   although white pigmented
   dry before repainting.
   shellacs such as b-i-n® are
   prime before painting.
   terrific for blocking stains
   on interior surfaces, they’re
   not advisable for priming
   exteriors. hot sun softens
   and degrades shellac.
   Alligatoring, or cross-grain cracking, is caused by too many layers of old, inflexible paint.
   530 Chapter 18
   Where a random-orbit sander won’t fit, use a
 palm sander, as shown, with
   60-grit or 80-grit sandpaper. A palm sander is also handy for scuff-sanding
   old paint in good condition so new paint will adhere better.
   Hand-scrape nooks and crannies that power tools can’t
   reach or could damage. Here, heat guns and chemical
   scrapers also make sense.
   To maximize adhesion, spot-prime
   seams and gaps before caulking them
   with an exterior-grade, paintable
   acrylic or multipolymer caulk. Paint
   won’t stick to pure silicone caulk.
   Tannin bleed-through, a widespread brown
   four years. If that sounds like too much mainte-
   staining, occurs when waterborne resins in
   nance, prime the siding with an oil-based primer,
   woods, such as cedar and redwood, bleed
   and switch to paint.
   through porous latex primers. Scrub the surface
   mold and moss are common in humid climates,
   well, and prime it with one or two coats of an oil-
   on north-facing and foliage-shaded walls, and
   based (alkyd) primer such as Kilz or Benjamin
   where lawn sprinklers hit the house. Siding that’s
   Moore Fresh Start®. Paint what you like—latex
   constantly damp can lead to structural rot. For
   or oil based—over that. At this writing, stain-
   starters, cut back foliage and adjust the sprin-
   blocking acrylic latex primers show promise but
   klers. Scrub moss off by hand, using a wire
   don’t yet have the track record of oil-based stain-
   brush. Remove mold by applying a cleaner/
   blocking primers. Get a second opinion from an
   mildewcide such as Zinsser® Jomax® before
   up-to-date paint supplier.
   scrubbing or power washing the surface (but see
   graying wood is a natural response to sunlight
   the cautions later in this section). After the exte-
   when siding is left unfinished or has been sealed
   rior has dried for about a week, prime as needed,
   with a clear finish that degrades. Never leave
   and repaint with a paint containing a mildewcide.
   wood siding exposed to the elements—both
   because bare wood quickly degrades and because
   PreParing the exterior
   paint or clear finishes don’t adhere well to
   Houses built before 1978 may contain lead paint,
   degraded wood. Sand and wash the surface, and
   so before starting prep work, be sure to review
   reapply a clear finish with a UV-blocking agent.
   Clear finishes need to be reapplied every two to
   Painting
   531
   A mechanical scraper with a vacuum
   using a garden pump sprayer. A dilute solution of
   attachment is the tool of choice
   TSP is often recommended, but urban houses
   when you’ve got to strip exterior
   may need a cleaning agent with a degreaser that
   paint. But set the nail heads first, or
   will cut soot, automobile exhaust, and the like. As
   you’ll chew up expensive scraper
   noted earlier, if there’s mold present, use a clean-
   blades. Eye protection is a must.
   er with a mildewcide. Once the cleaner has had
   time to work, rinse it off with a garden hose and
   allow it to dry thoroughly for a week or so before
   painting. That’s a minimal wash.
   To thoroughly wash and rinse an exterior, rent
   a pressure washer, which has a small boiler and a
   high-pressure electric pump. The rental company
   will recommend a detergent suitable for the unit
   and explain how to use it safely. For most clean-
   ing jobs, 1,800 psi to 2,500 psi is specified—for
   softwoods such as cedar or redwood, use 1,000 psi
   to 1,500 psi. Tip sizes range from 0º (concentrat-
   ed pressure that can easily damage siding) to 40º
   (a wider fan of water favored for light cleaning).
   In general, start with a low-pressure setting until
   you are familiar with the machine, and keep the
   spray wand moving. Note: Always spray down-
   ward if you’re cleaning lapped siding. Otherwise,
   you’ll force water underneath.
   scraping, sanding, spot-priming, caulking.
   Once the siding has dried, hand-scrape the loose
   this chapter’s earlier sections on equipment and
   paint. For this, use a large scraper with a 3-in.-
   lead-paint safety—and test for lead (see p. 515).
   wide blade, preferably one with a forward grip
   Even though you’re working outside, wear a
   over the blade. Be sure to scrape the lower edges
   respirator when sanding or scraping paint and
   of the clapboards and beneath the windowsills.
   when working with solvents or paints of any
   For hard-to-reach areas when siding abuts trim
   kind. Likewise, when applying cleaning solutions or where trim is curved or intricate, use a hand
   (which can be caustic), wear rubber gloves and
   scraper with interchangeable blades. If paint
   eye protection.
   doesn’t come off easily, that’s a good sign—it’s
   Prep work is prodigiously messy, so spread
   well adhered. However, if isolated areas of paint
   drop cloths out 8 ft. from your house to protect
   are too thick or obscure ornamental details, use
   your lawn and shrubs. Otherwise, you’ll be pick-
   a chemical stripper or a heat gun to remove
   ing paint scraps out of your grass for years or—
   more paint.
   even worse—exposing kids and pets to lead-based
   After scraping loose paint, use 80-grit sand-
   paint. If it’s hot and sunny, don’t cover your
   paper to feather out the edges of the remaining
   plants with plastic drop cloths; the plants will
   paint, smooth uneven surfaces, and scuff up sur-
   cook. Instead, use fabric drop cloths, which
   faces so new paint will adhere well. For this
   shade plants, won’t tear, and are far less slippery
   work, an electric palm sander or random-orbital
   to walk on. But if tests indicate lead paint, cap-
   sander is a good tool, powerful yet light enough
   ture the debris in heavy 6-mil plastic tarps,
   to use all day. If you’re prepping painted stucco,
   which you can roll up and discard at the end
   brick, or concrete, instead use a wire brush.
   of each day.
   When you’re done, brush off the dust with a
   hand broom.
   Washing surfaces. Before installing new wood
   If the paint is largely intact, you may not
   siding, apply primer-sealer to the front and back
   need to prime it, but you should spot-prime all
   faces and to all edges. When that coat is dry,
   areas you’ve scraped down to bare wood, plus
   scuff-sand it with 100-grit sandpaper, and dust it
   exposed nail heads and cracks, gaps, and holes
   off with a whisk broom. Then install the siding
   you intend to fill or caulk. Spot-priming blocks
   before applying the topcoats.
   nail stains, seals wood from moisture, and pro-
   However, if the siding is already painted—
   vides a better surface for filler or caulk to adhere
   even if the
 paint is in good shape—wash it first.
   to. Use either an exterior-grade polyurethane, a
   Start by applying a house-cleaning solution,
   532 Chapter 18
   paintable acrylic, or a multipolymer caulk; don’t
   reach, use hand scrapers, a chemical stripper, or
   use silicone caulk because paint won’t stick to it.
   small mechanical scrapers like the Metabo®
   This is also a good time to set and fill nail
   Lf724S. When you’ve finished stripping, use a
   heads. Because wood filler shrinks as it dries,
   palm sander or a random-orbit sander with
   slightly overfill the holes. When the filler is dry,
   50-grit to 80-grit sandpaper to smooth out the
   sand it flush.
   rough spots before washing, caulking, dusting,
   Where wood is badly deteriorated, you should and priming.
   replace it. If the trim has only localized rot and
   Chemical strippers are most appropriate where
   would be difficult to replace, scrape the loose
   trim is intricate or where you want to remove
   matter away and impregnate the remaining area
   lead paint without dispersing particles into the
   with an epoxy filler, such as the one shown in the air and soil. Strippers vary in strength, environ-
   photos on p. 163.
   mental impact, working time (4 to 48 hours), and
   method of application. See the sidebar on p. 526
   stripping exterior paint. Stripping exterior
   for a list of solvent-free strippers. Typically,
   paint is a nasty job. Fortunately, only a few paint
   chemicals are brushed thick—roughly 1⁄8 in.—
   conditions require stripping. One of those condi-
   and allowed to work.
   tions is alligatoring, in which many layers of old,
   Given enough time, chemical strippers should
   cracked, oil-based paint resemble the skin of an
   remove all paint layers in one application,
   alligator (see the photo on p. 530). In that case,
   although solvent-free strippers may take repeated
   before stripping to bare wood, get a bid to
   applications. Methods of application vary widely,
   replace the siding. Labor costs should be less, to
   so follow the instructions on the label carefully.
   say nothing of the cost, mess, and health con-
   One example: To keep its stripper from drying
   cerns of stripping lead-based paint. But if you
   out while working, Dumond Chemicals’s Peel
   decide to strip, wear a respirator, eye protection,
   Away® system comes with plasticized paper that’s
   
 
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